Product Details
- Brand: Draw-Tite
- Model: 247750
- UPC: 016118136791
- Includes: Class 1 Trailer Tow Hitch, Trailer Tow Hitch Ball Mount
Compatibility Chart
Description
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Trailer Tow Hitch For 03-09 Mazda 6 Fusion MKZ Zephyr Receiver w/ Draw Bar Kit Install Notes
Installation Instructions for Mazda 6 Sedan & 5-Door, Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ
Part Numbers:
- 77152
- 24775
- 60846
Wiring Access Location:
- PC3, PC4
Tools Required:
- Pull Wire (Provided)
- Wrenches: 12mm, 13mm, 3/4"
- Drill Bits: 1/2"
Specifications:
- Max Gross Trailer Weight: 2,000 lb. (908 kg)
- Max Tongue Weight: 200 lb. (90.8 kg)
- Note: Do not exceed towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Lower Muffler:
- Remove three (3) rubber isolator hangers: two near the muffler end and one forward of the rear axle.
- Remove two (2) rubber plugs from the trunk pan if present.
-
Remove Existing Fasteners:
- Remove the 8mm bolts located inside the frame rail on the bulkhead on both sides of the vehicle. Discard these bolts.
-
Position Hitch:
- Slide the hitch above the tailpipes, ensuring the inner bumper straps slide under the fascia.
- Install the M8 bolts loosely through the upright brackets.
-
Prepare Bumper Slots:
- If the vehicle bumper has slots aligning with the holes in the inner bumper strap, proceed to Step 5.
- Otherwise, use the hitch’s inner bumper straps as a template to drill two (2) 1/2” holes in the bumper.
-
Install Carriage Bolt and Block:
- Fishwire the carriage bolt and block through the inner bumper structure and carefully pull the fastener through the slot or drilled hole in the bumper and hitch.
- Install the conical toothed washer and nut.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
- Tighten all M8 fasteners to 25 Lb.-Ft. (34 N*M).
-
Install Hex Bolt and Block:
- Insert the hex bolt and block through the trunk pan holes if present. If not, remove the spare tire and use the hitch as a template to drill two (2) 1/2” holes in the trunk pan. Install the fasteners as shown.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
-
Seal Holes:
- Seal all trunk pan holes to prevent water or exhaust fumes from entering.
-
Reinstall Muffler:
- Attach the muffler to the three (3) rubber isolator hangers.
-
Reinstall Spare Tire:
- Place the spare tire back in the trunk.
Hardware List:
- (2) Hex Bolts: 1/2”-13 x 1-1/2” GR5
- (4) Conical Toothed Washers: 1/2”
- (2) Carriage Bolts: 1/2”-13 GR5
- (2) Blocks: 1/4” x 1” x 2”
- (2) M8 x 1.25 x 35mm CL9.8 Bolts
- (2) Blocks: 3/16” x 1-1/2” x 2”
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure they are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always wear safety glasses when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Drawbar:
- Drawbar Kit: 3592 (or 3594 for Mazda 6 only)
- Important: The drawbar must be used in the rise position only.
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Installation Instructions for Various Vehicles
Part Numbers:
- 77152
- 24775
- 60846
Wiring Access Location:
- PC3, PC4
Tools Required:
- Pull Wire (Provided)
- Wrenches: 12mm, 13mm, 3/4"
- Drill Bits: 1/2"
Specifications:
- Max Gross Trailer Weight: 2,000 lb. (908 kg)
- Max Tongue Weight: 200 lb. (90.8 kg)
- Note: Do not exceed towing vehicle manufacturer’s rating.
Step-by-Step Instructions:
-
Lower Muffler:
- Remove three (3) rubber isolator hangers: two near the muffler end and one forward of the rear axle.
- Remove two (2) rubber plugs from the trunk pan if present.
-
Remove Existing Fasteners:
- Remove the 8mm bolts located inside the frame rail on the bulkhead on both sides of the vehicle. Discard these bolts.
-
Position Hitch:
- Slide the hitch above the tailpipes, ensuring the inner bumper straps slide under the fascia.
- Install the M8 bolts loosely through the upright brackets.
-
Prepare Bumper Slots:
- If the vehicle bumper has slots aligning with the holes in the inner bumper strap, proceed to Step 5.
- Otherwise, use the hitch’s inner bumper straps as a template to drill two (2) 1/2” holes in the bumper.
-
Install Carriage Bolt and Block:
- Fishwire the carriage bolt and block through the inner bumper structure and carefully pull the fastener through the slot or drilled hole in the bumper and hitch.
- Install the conical toothed washer and nut.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
- Tighten all M8 fasteners to 25 Lb.-Ft. (34 N*M).
-
Install Hex Bolt and Block:
- Insert the hex bolt and block through the trunk pan holes if present. If not, remove the spare tire and use the hitch as a template to drill two (2) 1/2” holes in the trunk pan. Install the fasteners as shown.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
-
Seal Holes:
- Seal all trunk pan holes to prevent water or exhaust fumes from entering.
-
Reinstall Muffler:
- Attach the muffler to the three (3) rubber isolator hangers.
-
Reinstall Spare Tire:
- Place the spare tire back in the trunk.
Hardware List:
- (2) Hex Bolts: 1/2”-13 x 1-1/2” GR5
- (4) Conical Toothed Washers: 1/2”
- (2) Carriage Bolts: 1/2”-13 GR5
- (2) Blocks: 1/4” x 1” x 2”
- (2) M8 x 1.25 x 35mm CL9.8 Bolts
- (2) Blocks: 3/16” x 1-1/2” x 2”
Safety Notes:
- Regularly inspect all fasteners and the hitch ball to ensure they are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always wear safety glasses when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Drawbar:
- Drawbar Kit: 3592 (or 3594 for specific vehicles)
- Important: The drawbar must be used in the rise position only.
Compliance:
- This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.
Additional Information:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
- For complete warranty instructions, please download the full installation PDF.