Product Details
- Brand: Tekonsha
- Model: 8508220 3015-77
- Includes: BRAKE-EVN Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
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For 2000-2002 Chevrolet Tahoe Tekonsha BRAKE-EVN Brake Control + Plug & Play BC Adapter By Tekonsha Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Electronic Brake Control
Product Information:
- Model: Electronic Brake Control for 2, 4, 6, & 8 Brake Applications
- Part Number: N8508220
Tools Required:
- Drill with 1/8" drill bit
- Screwdriver or 1/4" Nut Driver
- Wire Cutter/Stripper
- Wire Crimping Tool
- Probe-type Circuit Tester
- Assorted End Wrenches
Components Included:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
- Warranty Card
Mounting Instructions:
-
Select a Suitable Mounting Location:
- Must be securely mounted to a solid surface.
- Must be within easy reach of the driver.
- Ensure the area behind the mounting location is clear before drilling.
-
Mark the Hole Locations:
- Hold the mounting bracket in place.
- Mark the holes using the slots in the bracket as a template.
-
Drill Mounting Holes:
- Use a 1/8" drill bit to drill holes at the marked locations.
-
Secure the Bracket:
- Use two self-tapping screws to secure the bracket.
- Avoid over-tightening to prevent stripping the holes.
-
Mount the Brake Control Unit:
- Secure the unit to the bracket using the remaining two screws.
Wiring Instructions:
-
Connect the Wires:
- Black Wire: Vehicle Power (12V positive battery connection, use a 30A circuit breaker).
- White Wire: Vehicle Ground (secure to a clean, bare metal surface).
- Red Wire: Stop Light Switch (connect to the wire that activates only when the brake pedal is pressed).
- Blue Wire: Trailer Brakes (connect to the brake wire at the trailer connector).
-
Verify Wiring Connections:
- Use a circuit tester to confirm correct connections.
Controls and Operation:
-
Output (Gain) Control:
- Adjusts the maximum power delivered to the trailer brakes.
- Use the +/- buttons to increase or decrease output.
- Display shows values from 0 to 10 (0 = minimum power, 10 = maximum power).
-
Manual Control:
- Located on the front of the brake control unit.
- Slide the control to manually apply the trailer brakes.
- Use this feature to check or adjust brake performance.
-
Boost Control:
- Provides more aggressive trailer braking.
- Boost levels: b.1, b.2, and b.3.
- Increase or decrease the boost by pressing the Boost Control button.
Setting Power to the Trailer Brakes:
- Connect the trailer to the tow vehicle.
- With the engine running, set the Output/Gain to approximately 5.0.
- Drive at 25 mph on a dry, level surface.
- Apply the Manual Control fully:
- If trailer brakes lock up, decrease power.
- If braking is insufficient, increase power.
- Repeat until braking is smooth and effective, just below wheel lock-up.
Troubleshooting Guide:
Issue | Cause | Solution |
---|---|---|
No display or no response | Power/ground loss | Verify black and white wire connections. |
Display flashes continuously | Short circuit in trailer brakes | Inspect trailer wiring and connections. |
Braking power too low | Gain set too low | Increase gain using + button. |
Intermittent power loss | Loose connection | Inspect all wiring and connections. |
Safety Notes:
- Do not mount the unit at an angle greater than -20° to +70° from level.
- Ensure all wiring connections are secure to avoid braking failures.
- Regularly inspect trailer brakes for wear and proper adjustment.
Technical Support:
For technical support and assistance, our team of experts is available to help.
You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
- Limited Warranty: Covers defects in materials and workmanship.
- Excludes misuse, improper installation, and normal wear and tear.
For complete warranty instructions, please download the full installation PDF.