Product Details
- Brand: Curt
- Model: 14090 55540-CH365
- Includes: Class 4 Trailer Tow Hitch, Custom Wiring
Compatibility Chart
Year Range | Make | Model | Style |
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Description
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For 2003-2014 Chevy Express 1500 Trailer Hitch + Wiring 4 Pin Fits All Models Curt 14090 55540 2 inch Tow Receiver Install Notes
Installation Instructions for Chevy/GMC Van Savana/Express (Full Size)
Part Numbers:
- 14090
Wiring Access Location:
Not specified.
Tools Required:
- Torque wrench
- Ratchet
- 3/4" socket
Step-by-Step Instructions:
-
Raise the Hitch into Position:
- Position the hitch under the vehicle against the frame rails.
-
Install Carriage Bolts and Spacers:
- Insert 1/2-13 x 1-3/4" carriage bolts and square hole spacers through the existing frame holes and hitch slots.
-
Secure the Hitch:
- Fasten the carriage bolts using the provided 1/2-13 flange nuts. Hand tighten all fasteners at this stage.
-
Torque Fasteners:
- Torque all 1/2" fasteners to 110 lb-ft.
-
Final Inspection:
- Periodically check the hitch to ensure all fasteners are tight and structural components remain sound.
Hardware List:
- Carriage Bolt, 1/2-13 x 1-3/4, Grade 8, YZ: Qty 6 (Part No. 10-10272)
- Nut, Ser-Flange, 1/2-13 UNC, Grade 8, YZ: Qty 6 (Part No. 20-00062)
- .250 x 1.50 x 2.00" Square Hole Spacer: Qty 2 (Part No. CM-SP16)
Safety Notes:
- Gross Load Capacity (Weight Carrying Hitch): 10,000 lbs (trailer weight), 1,000 lbs (tongue weight).
- Gross Load Capacity (Weight Distribution Hitch): 12,000 lbs (trailer weight), 1,200 lbs (tongue weight).
- Do not exceed the vehicle manufacturer's recommended towing capacity.
- Periodically check this receiver hitch to ensure all fasteners remain tight and structural components are sound.
Specifications:
- Hitch Weight: Not specified.
- Installation Time:
- Professional: 20 minutes
- Novice (DIY): 49 minutes
- Drilling Required: No
Manufacturer Notes:
- Warranty covers defects in material and workmanship at the time of purchase.
- Alterations, misuse, or improper installation voids the warranty.
- For technical support, call Curt Manufacturing at 1-877-287-8634.
Installation Instructions for Chevy/GMC Van Savana/Express (Full Size)
Part Numbers:
- 14090
Wiring Access Location:
- Not specified
Tools Required:
- Torque Wrench
- Ratchet
- 3/4" Socket
Step-by-Step Instructions:
-
Raise the Hitch into Position:
- Position the hitch under the vehicle against the frame rails.
-
Install Carriage Bolts and Spacers:
- Insert 1/2-13 x 1-3/4" carriage bolts and square hole spacers through the existing frame holes and hitch slots.
-
Secure the Hitch:
- Fasten the carriage bolts using the provided 1/2-13 flange nuts. Hand tighten all fasteners at this stage.
-
Torque Fasteners:
- Torque all 1/2" fasteners to 110 lb-ft.
-
Final Inspection:
- Periodically check the hitch to ensure all fasteners are tight and structural components remain sound.
Hardware List:
- Carriage Bolt, 1/2-13 x 1-3/4, Grade 8: Qty 6
- Nut, Ser-Flange, 1/2-13 UNC, Grade 8: Qty 6
- Square Hole Spacer, .250 x 1.50 x 2.00": Qty 2
Safety Notes:
- Gross Load Capacity (Weight Carrying Hitch): 10,000 lbs (trailer weight), 1,000 lbs (tongue weight).
- Gross Load Capacity (Weight Distribution Hitch): 12,000 lbs (trailer weight), 1,200 lbs (tongue weight).
- Warning: Do not exceed the vehicle manufacturer's recommended towing capacity.
- Periodically inspect the receiver hitch to ensure all fasteners remain tight and all structural components are sound.
Specifications:
- Hitch Weight: Not specified
- Installation Time:
- Professional: 20 minutes
- Novice (DIY): 49 minutes
- Drilling Required: No
Manufacturer Notes:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information, please download the full installation PDF.
- Alterations, misuse, or improper installation voids the warranty.
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
End of Instructions
Installation Instructions for Chevrolet Express and GMC Savana
Part Number:
- 55540
Tools Required:
- Ratchet
- 10mm socket
Step-by-Step Instructions:
-
Disconnect the Battery:
- Locate the vehicle battery on the driver's side under the hood.
- Disconnect the negative battery terminal to ensure safety during installation.
-
Remove Rear Trim Panels:
- At the rear entry doors, remove the rear trim fascia and any interior trim panels, if equipped, to access the taillight wiring harness.
-
Access Taillight Wiring Harness:
- Locate the vehicle's taillight wiring harness connectors behind the driver-side rear access panel (S3) and passenger-side rear access panel (S4).
- These connectors will resemble those on the custom wiring harness.
- Carefully separate the connectors from the taillight housing, ensuring not to damage the locking tabs.
-
Install the Custom Wiring Harness (Driver's Side):
- Insert the custom wiring harness end with the yellow wire between the separated connectors on the driver's side.
- Ensure the connectors are fully inserted with locking tabs in place.
-
Establish Ground Connection:
- Locate a suitable grounding point near the connector, such as an existing screw with a nut in the vehicle frame.
- If no suitable point is available, drill a 3/32" pilot hole for the provided screw.
- Ensure the grounding area is free of rust, dirt, and paint.
- Secure the white ground wire using the ring terminal and provided screw.
Warning: Before drilling, check for any items that may be hidden behind or under any surface to avoid damage and/or personal injury.
-
Install the Custom Wiring Harness (Passenger's Side):
- Route the custom wiring harness end with the green wire to the passenger side behind the removed trim panels.
- Sufficient wire length is provided to route under the threshold plate or above the rear cargo doors.
- Repeat the connection process on the passenger side using the harness end with the green wire.
-
Secure Wiring and Reassemble Trim Panels:
- Tuck the green wire under the floor trim panel to keep it secure and out of sight.
- Reinstall all previously removed rear trim panels and ensure they are properly secured.
-
Reconnect the Battery:
- Reconnect the negative battery terminal to restore power to the vehicle's electrical system.
- Install the provided 4-flat dust cover to help prevent corrosion on the connectors.
Safety Notes:
- Warning: Do not exceed the product rating or the tow vehicle lamp load rating, whichever is lower. Exceeding the product rating can cause loss of warranty, overheating, and potential fire.
Note: After installation, test the wiring harness for proper function by using a test light or connecting a properly wired trailer.
Installation Instructions for Chevrolet Express and GMC Savana
Part Number:
- 55540
Tools Required:
- Ratchet
- 10mm socket
Step-by-Step Instructions:
-
Disconnect the Battery:
- Locate the vehicle battery on the driver's side under the hood.
- Disconnect the negative battery terminal to ensure safety during installation.
-
Remove Rear Trim Panels:
- At the rear entry doors, remove the rear trim fascia and any interior trim panels, if equipped, to access the taillight wiring harness.
-
Access Taillight Wiring Harness:
- Locate the vehicle's taillight wiring harness connectors behind the driver-side rear access panel (S3) and passenger-side rear access panel (S4).
- These connectors will resemble those on the custom wiring harness.
- Carefully separate the connectors from the taillight housing, ensuring not to damage the locking tabs.
-
Install the Custom Wiring Harness (Driver's Side):
- Insert the custom wiring harness end with the yellow wire between the separated connectors on the driver's side.
- Ensure the connectors are fully inserted with locking tabs in place.
-
Establish Ground Connection:
- Locate a suitable grounding point near the connector, such as an existing screw with a nut in the vehicle frame.
- If no suitable point is available, drill a 3/32" pilot hole for the provided screw.
- Ensure the grounding area is free of rust, dirt, and paint.
- Secure the white ground wire using the ring terminal and provided screw.
Warning: Before drilling, check for any items that may be hidden behind or under any surface to avoid damage and/or personal injury.
-
Install the Custom Wiring Harness (Passenger's Side):
- Route the custom wiring harness end with the green wire to the passenger side behind the removed trim panels.
- Sufficient wire length is provided to route under the threshold plate or above the rear cargo doors.
- Repeat the connection process on the passenger side using the harness end with the green wire.
-
Secure Wiring and Reassemble Trim Panels:
- Tuck the green wire under the floor trim panel to keep it secure and out of sight.
- Reinstall all previously removed rear trim panels and ensure they are properly secured.
-
Reconnect the Battery:
- Reconnect the negative battery terminal to restore power to the vehicle's electrical system.
- Install the provided 4-flat dust cover to help prevent corrosion on the connectors.
Safety Notes:
- Warning: Do not exceed the product rating or the tow vehicle lamp load rating, whichever is lower. Exceeding the product rating can cause loss of warranty, overheating, and potential fire.
Note: After installation, test the wiring harness for proper function by using a test light or connecting a properly wired trailer.
Warranty:
For complete warranty information, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.