Installation Instructions for Nissan Frontier and Suzuki Equator

Part Numbers:

• 75282
• 44526
• 87539
• 75990 (U-Haul)

Applications:

• Nissan Frontier
• Suzuki Equator

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Wiring Access Location:

• PU3

Step-by-Step Instructions:

1. Raise Hitch Into Position:

   • Lift the hitch into place, aligning it with the existing weldnuts in the frame rail.

2. Install Fasteners:

   • Secure the hitch using the provided hardware:
     • Insert and tighten six (6) M12 x 1.25 x 35mm bolts with flat washers and lock washers.

3. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 CL8.8 fasteners to 68 lb-ft (92 N·m).

Hardware List:

• (6) M12 x 1.25 x 35mm Hex Bolts
• (6) 1/2" Flat Washers
• (6) 1/2" Lock Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 8,000 lbs (3,632 kg), Max Tongue Weight 800 lbs (363 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 5,000 lbs (2,270 kg), Max Tongue Weight 750 lbs (341 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Nissan Frontier and Suzuki Equator

Part Numbers:

• 75282
• 44526
• 87539
• 75990 (U-Haul)

Applications:

• Nissan Frontier
• Suzuki Equator

Tools Required:

• Wrenches: 19mm
• Drill Bits: None

Wiring Access Location:

• PU3

Step-by-Step Instructions:

1. Raise Hitch Into Position:

   • Lift the hitch into place, aligning it with the existing weldnuts in the frame rail.

2. Install Fasteners:

   • Secure the hitch using the provided hardware:
     • Insert and tighten six (6) M12 x 1.25 x 35mm bolts with flat washers and lock washers.

3. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 CL8.8 fasteners to 68 lb-ft (92 N·m).

Hardware List:

• (6) M12 x 1.25 x 35mm Hex Bolts
• (6) 1/2" Flat Washers
• (6) 1/2" Lock Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Pathfinder, Xterra and Frontier/Equator

Part Numbers:

• 118525

Tools Required:

• Test Probe
• Trim Panel Puller

Step-by-Step Instructions:

Jumper Harness Installation

1. Insert Relays:

   • Insert the relays provided with the kit.
   • Note: Using relays other than those included may cause the unit to malfunction or damage the vehicle or trailer.

2. Locate the Vehicle's Jumper Plug:

   • Find the 12-pin jumper plug located in the vehicle cab on the passenger’s side, behind the kick panel.

3. Remove Passenger Side Floor Sill and Kick Panel:

   • Use a trim panel puller to remove the passenger side floor sill by pulling upwards (1) and then outward toward the rear of the vehicle (2). Be careful not to damage the panel fasteners.
   • Remove the passenger side kick panel. The 12-pin jumper plug is located behind this panel.

4. Connect the Jumper Harness:

   • Insert the jumper harness with relays into the vehicle’s 12-pin harness and lock it into place.
   • Secure the remaining jumper harness with the provided cable ties and foam tape to prevent damage or rattling.
   • Avoid areas where the wire may be pinched or cut.

5. Reassemble Panels:

   • Replace the passenger side kick panel and floor sill to their original positions.

Tow Plug Harness Installation

1. Locate the Trailer Harness Connector:

   • Find the gray 6-pin plug located under the vehicle, behind the rear bumper on the driver’s side along the frame rail.

2. Remove the Protective Cap:

   • Remove the protective cap from the connector. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Plug the T-Connector into the vehicle’s mating connector.
   • Ensure the connectors are fully inserted and the locking tabs are secured.

Testing and Final Steps

• Test the Installation:

  • Use a test light or trailer to verify that the installation is functioning correctly.
  • Ensure all connections are complete for the T-Connector to operate properly.

• Warnings:

  • Overloading the circuit can cause fires. DO NOT exceed the towing manufacturer’s rating or:
    • Max. stop/turn light: 1 per side (7.5 amps)
    • Max. tail lights: (7.5 amps)
  • Refer to the vehicle owner’s manual for additional information.

Safety Notes:

• Follow all vehicle warnings and installation instructions.
• Wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Read and follow all warnings and installation instructions provided.
• Refer to the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter for Generic Vehicle

Part Numbers:

• 118525

Tools Required:

• Test Probe
• Trim Panel Puller

Step-by-Step Instructions:

Jumper Harness Installation

1. Insert Relays:

   • Insert the relays provided with the kit.
   • Note: Using relays other than those included may cause the unit to malfunction or damage the vehicle or trailer.

2. Locate the Vehicle's Jumper Plug:

   • Find the 12-pin jumper plug located in the vehicle cab on the passenger’s side, behind the kick panel.

3. Remove Passenger Side Floor Sill and Kick Panel:

   • Use a trim panel puller to remove the passenger side floor sill by pulling upwards (1) and then outward toward the rear of the vehicle (2). Be careful not to damage the panel fasteners.
   • Remove the passenger side kick panel. The 12-pin jumper plug is located behind this panel.

4. Connect the Jumper Harness:

   • Insert the jumper harness with relays into the vehicle’s 12-pin harness and lock it into place.
   • Secure the remaining jumper harness with the provided cable ties and foam tape to prevent damage or rattling.
   • Avoid areas where the wire may be pinched or cut.

5. Reassemble Panels:

   • Replace the passenger side kick panel and floor sill to their original positions.

Tow Plug Harness Installation

1. Locate the Trailer Harness Connector:

   • Find the gray 6-pin plug located under the vehicle, behind the rear bumper on the driver’s side along the frame rail.

2. Remove the Protective Cap:

   • Remove the protective cap from the connector. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Plug the T-Connector into the vehicle’s mating connector.
   • Ensure the connectors are fully inserted and the locking tabs are secured.

Testing and Final Steps

• Test the Installation:

  • Use a test light or trailer to verify that the installation is functioning correctly.
  • Ensure all connections are complete for the T-Connector to operate properly.

• Warnings:

  • Overloading the circuit can cause fires. DO NOT exceed the towing manufacturer’s rating or:
    • Max. stop/turn light: 1 per side (7.5 amps)
    • Max. tail lights: (7.5 amps)
  • Refer to the vehicle owner’s manual for additional information.

Safety Notes:

• Follow all vehicle warnings and installation instructions.
• Wear safety glasses and follow safety precautions during installation.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Read and follow all warnings and installation instructions provided. Refer to the vehicle owner’s manual for additional details.

Installation Instructions for 4-Way to 5-Way Adapter

Tools Required:

• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Quick Splice Connector (provided)
• Additional Wire (if needed for reverse light connection)
• Cable Ties (optional)
• Silicone Sealant (optional)

Overview:

This adapter converts your 4-way flat trailer connector to a 5-way flat, adding reverse light functionality for trailers with reverse lights or surge brake lockout systems.

Step-by-Step Instructions:

1. Mount the Adapter:

• Select a suitable mounting location near the hitch and securely install the adapter.

2. Connect the 4-Way Plug:

• Plug the 4-way flat connector from the adapter into the existing 4-way flat connector on your vehicle.
• This connection provides tail lights, left turn, right turn, and brake light functions.

3. Ground the Adapter:

• Locate a solid ground point near the adapter, such as the vehicle frame.
• Clean the surface to ensure proper contact.
• Secure the white ground wire from the adapter using the provided eyelet and a self-tapping screw.

4. Connect the Reverse Light Circuit:

• Locate the Reverse Light Wire:

  • Identify the reverse light circuit on your vehicle, typically found near the tail light assembly.
  • Use the provided quick splice connector to attach the adapter's blue wire to the vehicle’s reverse light circuit.

• Extend the Blue Wire (If Needed):

  • If the adapter's blue wire is too short, splice in additional wire to reach the reverse light circuit.
  • Route the wire safely, avoiding hot or moving parts, and secure it with cable ties.

• Seal the Connection:

  • If routing the wire through a grommet, seal any openings with silicone to prevent water ingress.

5. Secure the Wiring:

• Use cable ties to secure all wires and prevent them from hanging loosely or contacting sharp edges.

6. Test the Adapter:

• Plug the adapter into your trailer’s 5-way flat connector or use a test light to verify functionality:
  • Brown Wire: Tail lights (solid when headlights are on).
  • Yellow Wire: Left turn signal and brake light (flashes with turn signal).
  • Green Wire: Right turn signal and brake light (flashes with turn signal).
  • Blue Wire: Reverse light (active when the vehicle is in reverse).
  • White Wire: Ground (continuity with the vehicle's ground).

Notes:

• This adapter is designed specifically for trailers requiring a reverse light or surge brake lockout circuit.
• Ensure all connections are secure to avoid intermittent functionality.
• Always follow safety guidelines during installation and verify all circuits before use.

Warning: Improper installation or overloaded circuits can result in damage or fire. Test all connections carefully.

Installation Instructions for 4-Way to 5-Way Adapter

Tools Required:

• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Quick Splice Connector (provided)
• Additional Wire (if needed for reverse light connection)
• Cable Ties (optional)
• Silicone Sealant (optional)

Overview:

This adapter converts your 4-way flat trailer connector to a 5-way flat, adding reverse light functionality for trailers with reverse lights or surge brake lockout systems.

Step-by-Step Instructions:

1. Mount the Adapter:

• Select a suitable mounting location near the hitch and securely install the adapter.

2. Connect the 4-Way Plug:

• Plug the 4-way flat connector from the adapter into the existing 4-way flat connector on your vehicle.
• This connection provides tail lights, left turn, right turn, and brake light functions.

3. Ground the Adapter:

• Locate a solid ground point near the adapter, such as the vehicle frame.
• Clean the surface to ensure proper contact.
• Secure the white ground wire from the adapter using the provided eyelet and a self-tapping screw.

4. Connect the Reverse Light Circuit:

• Locate the Reverse Light Wire:

  • Identify the reverse light circuit on your vehicle, typically found near the tail light assembly.
  • Use the provided quick splice connector to attach the adapter's blue wire to the vehicle’s reverse light circuit.

• Extend the Blue Wire (If Needed):

  • If the adapter's blue wire is too short, splice in additional wire to reach the reverse light circuit.
  • Route the wire safely, avoiding hot or moving parts, and secure it with cable ties.

• Seal the Connection:

  • If routing the wire through a grommet, seal any openings with silicone to prevent water ingress.

5. Secure the Wiring:

• Use cable ties to secure all wires and prevent them from hanging loosely or contacting sharp edges.

6. Test the Adapter:

• Plug the adapter into your trailer’s 5-way flat connector or use a test light to verify functionality:
  • Brown Wire: Tail lights (solid when headlights are on).
  • Yellow Wire: Left turn signal and brake light (flashes with turn signal).
  • Green Wire: Right turn signal and brake light (flashes with turn signal).
  • Blue Wire: Reverse light (active when the vehicle is in reverse).
  • White Wire: Ground (continuity with the vehicle's ground).

Notes:

• This adapter is designed specifically for trailers requiring a reverse light or surge brake lockout circuit.
• Ensure all connections are secure to avoid intermittent functionality.
• Always follow safety guidelines during installation and verify all circuits before use.

Warning:

Improper installation or overloaded circuits can result in damage or fire. Test all connections carefully.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Revision:

20127/8506920 Rev. A 2-6-07