Installation Instructions for Chevrolet, Ford, and GMC Pickup Trucks

Part Numbers:

• 41001
• 37087

Wiring Access Location:

• PU1, PU2

Tools Required:

• Drill Bits: 1/2"
• Wrenches: 3/4", 7/8" (Use torque wrench for all fasteners)

Specifications:

• Weight Distributing:
  • Max Trailer Weight: 10,000 lbs
  • Max Tongue Weight: 1,000 lbs
• Weight Carrying:
  • Max Trailer Weight: 6,000 lbs
  • Max Tongue Weight: 600 lbs

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire and carrier from the vehicle.

2. Disconnect Exhaust Pipes (Dual Exhaust Models Only):

   • Disconnect the clamp and drop the exhaust pipes on dual exhaust models.

3. Position Receiver:

   • Position the receiver on the vehicle as shown, ensuring the receiver is centered.
   • In some cases, it may align with existing holes in the frame. Remove any undercoating from the attachment surfaces.

4. Drill Holes:

   • Use the receiver as a template to drill any remaining holes in the bottom of the frame rails with a 1/2" drill bit.

5. Install Fasteners:

   • Install all fasteners as shown, placing blocks inside the vehicle frame.
   • Tighten 1/2" Grade 5 fasteners to 75 lb-ft.

6. Reconnect Exhaust:

   • Reconnect the exhaust pipes to the clamp.

7. Relocate Spare Tire:

   • To retain under-box tire storage, the spare tire carrier must be relocated and/or modified.

Notes:

• For 1981 and Later Chevrolet & GMC with Step Bumpers:
  • Remove support brackets to fit the hitch.
  • Retain the brackets for reinstallation if the hitch is removed. Step bumpers should not be used for towing with these brackets removed.

Optional Accessories:

• J-Pin: Locking stabilizing pin (order separately).

Safety Notes:

• Ensure all fasteners are properly tightened to specified torque values.
• Inspect the hitch and fasteners regularly.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Do not cut or modify attachment holes with a torch.

Compliance:

This product complies with safety specifications and requirements for connecting devices and towing systems in the state of New York and V.E.S.C. Regulation V-5.

Additional Notes:

• Check all hitch fasteners and ball mount connections before each use.
• Ensure proper alignment and secure attachment of all components.

Installation Instructions for Pickup Trucks

Part Numbers:

• 41001
• 37087

Wiring Access Location:

• PU1, PU2

Tools Required:

• Drill Bits: 1/2"
• Wrenches: 3/4", 7/8" (Use torque wrench for all fasteners)

Specifications:

• Weight Distributing:
  • Max Trailer Weight: 10,000 lbs
  • Max Tongue Weight: 1,000 lbs
• Weight Carrying:
  • Max Trailer Weight: 6,000 lbs
  • Max Tongue Weight: 600 lbs

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire and carrier from the vehicle.

2. Disconnect Exhaust Pipes (Dual Exhaust Models Only):

   • Disconnect the clamp and drop the exhaust pipes on dual exhaust models.

3. Position Receiver:

   • Position the receiver on the vehicle as shown, ensuring the receiver is centered.
   • In some cases, it may align with existing holes in the frame. Remove any undercoating from the attachment surfaces.

4. Drill Holes:

   • Use the receiver as a template to drill any remaining holes in the bottom of the frame rails with a 1/2" drill bit.

5. Install Fasteners:

   • Install all fasteners as shown, placing blocks inside the vehicle frame.
   • Tighten 1/2" Grade 5 fasteners to 75 lb-ft.

6. Reconnect Exhaust:

   • Reconnect the exhaust pipes to the clamp.

7. Relocate Spare Tire:

   • To retain under-box tire storage, the spare tire carrier must be relocated and/or modified.

Notes:

• For 1981 and Later Pickup Trucks with Step Bumpers:
  • Remove support brackets to fit the hitch.
  • Retain the brackets for reinstallation if the hitch is removed. Step bumpers should not be used for towing with these brackets removed.

Optional Accessories:

• J-Pin: Locking stabilizing pin (order separately).

Safety Notes:

• Ensure all fasteners are properly tightened to specified torque values.
• Inspect the hitch and fasteners regularly.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Do not cut or modify attachment holes with a torch.

Compliance:

This product complies with safety specifications and requirements for connecting devices and towing systems in the state of New York and V.E.S.C. Regulation V-5.

Additional Notes:

• Check all hitch fasteners and ball mount connections before each use.
• Ensure proper alignment and secure attachment of all components.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector

Part Numbers:

• 118311

Tools Required:

• Drill (3/32” Drill Bit)
• Screwdriver
• Test Probe
• Electrical Tape or Tie Straps (not supplied)

Step-by-Step Instructions:

1. Locate the Vehicle’s Tail Light Wiring Harness:

   • Find the wiring harness along the inside of the left rear frame rail.
   • This harness will have a connection point with connectors matching the ends of the T-Connector.

2. Disconnect the Wiring Harness:

   • Carefully separate the harness connectors, ensuring not to break the locking tabs.
   • Check and clean the mating surfaces of the connectors if necessary.

3. Install the T-Connector Adapter:

   • Insert the T-Connector adapter between the harness connectors.
   • Ensure the connectors are fully inserted and the locking tabs are secured.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution: Do not drill into the vehicle floor or bed. Verify the surface behind before drilling to avoid damage.

5. Route the T-Connector Harness:

   • Route the T-Connector harness to the center of the vehicle.
   • Secure the wire to the vehicle’s crossmember or another mounting point using electrical tape or tie straps (not supplied).

6. Test the Installation:

   • Verify the installation with a test light or trailer.

Specifications:

• Max. circuit rating: 7.5 amps per circuit

Safety Notes:

• Ensure all connections are complete for proper operation.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector

Part Numbers:

• 118311

Tools Required:

• Drill (3/32” Drill Bit)
• Screwdriver
• Test Probe
• Electrical Tape or Tie Straps (not supplied)

Step-by-Step Instructions:

1. Locate the Vehicle’s Tail Light Wiring Harness:

   • Find the wiring harness along the inside of the left rear frame rail.
   • This harness will have a connection point with connectors matching the ends of the T-Connector.

2. Disconnect the Wiring Harness:

   • Carefully separate the harness connectors, ensuring not to break the locking tabs.
   • Check and clean the mating surfaces of the connectors if necessary.

3. Install the T-Connector Adapter:

   • Insert the T-Connector adapter between the harness connectors.
   • Ensure the connectors are fully inserted and the locking tabs are secured.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or crossmember.
   • Clean the grounding area of dirt and rustproofing.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Do not drill into the vehicle floor or bed. Verify the surface behind before drilling to avoid damage.

5. Route the T-Connector Harness:

   • Route the T-Connector harness to the center of the vehicle.
   • Secure the wire to the vehicle’s crossmember or another mounting point using electrical tape or tie straps (not supplied).

6. Test the Installation:

   • Verify the installation with a test light or trailer.

Specifications:

• Max. Circuit Rating: 7.5 amps per circuit

Safety Notes:

• Ensure all connections are complete for proper operation.
• Always wear safety glasses and follow safety precautions during installation.

Additional Information:

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
For complete warranty instructions, please download the full installation PDF.

Note: Store these instructions for future reference and consult the vehicle owner’s manual for additional details.