Product Details
- Brand: Draw-Tite
- Model: 41004 118316 23 63816
- Includes: Class 4 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball
Compatibility Chart
Description
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Trailer Tow Hitch For 87-96 Ford F-150 F-250 F-250 97 F-250 F-350 HD Complete Package w/ Wiring and 1-7/8" Ball Install Notes
Installation Instructions for Ford Pickups (Except Ranger)
Part Numbers:
- 41004
- 82563
- 44026
Wiring Access Location:
- PU1, PU2
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8"
Step-by-Step Instructions:
-
Prepare Frame Rails:
- Remove any lumps of undercoating or dirt from the frame rails to ensure a clean surface for installation.
-
Position the Receiver:
- Place the receiver on the vehicle frame as shown in the diagram.
- Ensure the receiver is centered.
-
Drill Holes:
- Use the receiver as a template to mark and drill three (3) 1/2" holes into the bottom of each frame rail.
-
Install Fasteners:
- Position the blocks inside the vehicle frame.
- Secure the hitch using the provided hardware:
- Hex bolts
- Flat washers
- Lock washers
- Nuts
- Tighten all fasteners to 75 lb-ft (102 N*m).
-
Adjust Spare Tire (if applicable):
- For vehicles equipped with a 16" spare tire, adjust the spare tire cradle to ensure proper stowage under the vehicle after hitch installation.
Hardware List:
- (6) Hex Bolts, 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks, 7/16" x 1" x 2"
- (6) Flat Washers
- (6) Lock Washers
- (6) Hex Nuts
Notes:
- Due to vehicle variation, it may be necessary to adjust the step bumper upward.
- Hitch requires a 5/8" pin and clip if a stabilizing pin is not installed.
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb
- Max Tongue Weight: 600 lb
- Weight Distributing:
- Max Gross Trailer Weight: 10,000 lb
- Max Tongue Weight: 1,000 lb
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Installation Instructions for Pickup Trucks (Except Ranger)
Part Numbers:
- 41004
- 82563
- 44026
Wiring Access Location:
- PU1, PU2
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8"
Step-by-Step Instructions:
-
Prepare Frame Rails:
- Remove any lumps of undercoating or dirt from the frame rails to ensure a clean surface for installation.
-
Position the Receiver:
- Place the receiver on the vehicle frame as shown in the diagram.
- Ensure the receiver is centered.
-
Drill Holes:
- Use the receiver as a template to mark and drill three (3) 1/2" holes into the bottom of each frame rail.
-
Install Fasteners:
- Position the blocks inside the vehicle frame.
- Secure the hitch using the provided hardware:
- Hex bolts
- Flat washers
- Lock washers
- Nuts
- Tighten all fasteners to 75 lb-ft (102 N*m).
-
Adjust Spare Tire (if applicable):
- For vehicles equipped with a 16" spare tire, adjust the spare tire cradle to ensure proper stowage under the vehicle after hitch installation.
Hardware List:
- (6) Hex Bolts, 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks, 7/16" x 1" x 2"
- (6) Flat Washers
- (6) Lock Washers
- (6) Hex Nuts
Notes:
- Due to vehicle variation, it may be necessary to adjust the step bumper upward.
- Hitch requires a 5/8" pin and clip if a stabilizing pin is not installed.
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb
- Max Tongue Weight: 600 lb
- Weight Distributing:
- Max Gross Trailer Weight: 10,000 lb
- Max Tongue Weight: 1,000 lb
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118316
Wiring Access Location:
- Left rear frame rail of the vehicle.
Tools Required:
- Electrical tape or tie straps (not supplied).
Step-by-Step Instructions:
-
Locate the vehicle’s taillight wiring harness along the inside of the left rear frame rail.
- This harness will have a connection point with connectors matching the ends of the T-connector adapter.
-
Separate the harness connectors.
- Note: Be careful not to break the locking tabs.
- Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.
-
Insert the T-connector adapter between the harness connectors and lock into place.
- Verify that the connectors are fully inserted with locking tabs secure.
-
Route the T-connector harness to the center of the vehicle.
- Secure the wire to the vehicle crossmember or other mounting point using electrical tape or tie straps.
-
Test the installation with a test light or trailer.
- Specifications:
- This unit is rated for 7.5 amps per circuit.
- Specifications:
Hardware List:
- T-connector adapter.
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Manufacturer Notes:
- Follow all warnings and instructions provided with the product.
- Use a test light or trailer to confirm proper installation.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118316
Wiring Access Location:
- Left rear frame rail of the vehicle.
Tools Required:
- Electrical tape or tie straps (not supplied)
Step-by-Step Instructions:
-
Locate the Vehicle’s Taillight Wiring Harness:
- The taillight wiring harness is located along the inside of the left rear frame rail.
- This harness will have a connection point with connectors matching the ends of the T-connector adapter.
-
Separate the Harness Connectors:
- Note: Be careful not to break the locking tabs.
- Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.
-
Insert the T-Connector Adapter:
- Insert the T-connector adapter between the harness connectors and lock it into place.
- Verify that the connectors are fully inserted with locking tabs secure.
-
Route the T-Connector Harness:
- Route the T-connector harness to the center of the vehicle.
- Secure the wire to the vehicle crossmember or another mounting point using electrical tape or tie straps.
-
Test the Installation:
- Test the installation with a test light or trailer to ensure all connections function properly.
Specifications:
- Maximum Current Rating: 7.5 amps per circuit
Hardware List:
- T-connector adapter
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Additional Information:
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Note: Follow all warnings and instructions provided with the product. Use a test light or trailer to confirm proper installation.