Product Details
- Brand: Draw-Tite
- Model: 41004 118316 23 63845 580407 7010
- Includes: Class 4 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball, Trailer Tow Hitch Lock, Trailer Tow Hitch Tube Cover
Compatibility Chart
Get Expert Help
Trailer Tow Hitch For 87-96 Ford F-150 F-250 F-250 97 F-250 F-350 HD Deluxe Package Wiring 2" Ball and Lock Install Notes
Installation Instructions for Ford Pickups (Except Ranger)
Part Numbers:
- 41004
- 82563
- 44026
Wiring Access Location:
- PU1, PU2
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8"
Step-by-Step Instructions:
-
Prepare Frame Rails:
- Remove any lumps of undercoating or dirt from the frame rails to ensure a clean surface for installation.
-
Position the Receiver:
- Place the receiver on the vehicle frame as shown in the diagram.
- Ensure the receiver is centered.
-
Drill Holes:
- Use the receiver as a template to mark and drill three (3) 1/2" holes into the bottom of each frame rail.
-
Install Fasteners:
- Position the blocks inside the vehicle frame.
- Secure the hitch using the provided hardware:
- Hex bolts
- Flat washers
- Lock washers
- Nuts
- Tighten all fasteners to 75 lb-ft (102 N*m).
-
Adjust Spare Tire (if applicable):
- For vehicles equipped with a 16" spare tire, adjust the spare tire cradle to ensure proper stowage under the vehicle after hitch installation.
Hardware List:
- (6) Hex Bolts, 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks, 7/16" x 1" x 2"
- (6) Flat Washers
- (6) Lock Washers
- (6) Hex Nuts
Notes:
- Due to vehicle variation, it may be necessary to adjust the step bumper upward.
- Hitch requires a 5/8" pin and clip if a stabilizing pin is not installed.
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb
- Max Tongue Weight: 600 lb
- Weight Distributing:
- Max Gross Trailer Weight: 10,000 lb
- Max Tongue Weight: 1,000 lb
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Installation Instructions for Pickup Trucks (Except Ranger)
Part Numbers:
- 41004
- 82563
- 44026
Wiring Access Location:
- PU1, PU2
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8"
Step-by-Step Instructions:
-
Prepare Frame Rails:
- Remove any lumps of undercoating or dirt from the frame rails to ensure a clean surface for installation.
-
Position the Receiver:
- Place the receiver on the vehicle frame as shown in the diagram.
- Ensure the receiver is centered.
-
Drill Holes:
- Use the receiver as a template to mark and drill three (3) 1/2" holes into the bottom of each frame rail.
-
Install Fasteners:
- Position the blocks inside the vehicle frame.
- Secure the hitch using the provided hardware:
- Hex bolts
- Flat washers
- Lock washers
- Nuts
- Tighten all fasteners to 75 lb-ft (102 N*m).
-
Adjust Spare Tire (if applicable):
- For vehicles equipped with a 16" spare tire, adjust the spare tire cradle to ensure proper stowage under the vehicle after hitch installation.
Hardware List:
- (6) Hex Bolts, 1/2"-13 x 1-3/4" GR5
- (6) Spacer Blocks, 7/16" x 1" x 2"
- (6) Flat Washers
- (6) Lock Washers
- (6) Hex Nuts
Notes:
- Due to vehicle variation, it may be necessary to adjust the step bumper upward.
- Hitch requires a 5/8" pin and clip if a stabilizing pin is not installed.
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb
- Max Tongue Weight: 600 lb
- Weight Distributing:
- Max Gross Trailer Weight: 10,000 lb
- Max Tongue Weight: 1,000 lb
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118316
Wiring Access Location:
- Left rear frame rail of the vehicle.
Tools Required:
- Electrical tape or tie straps (not supplied).
Step-by-Step Instructions:
-
Locate the vehicle’s taillight wiring harness along the inside of the left rear frame rail.
- This harness will have a connection point with connectors matching the ends of the T-connector adapter.
-
Separate the harness connectors.
- Note: Be careful not to break the locking tabs.
- Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.
-
Insert the T-connector adapter between the harness connectors and lock into place.
- Verify that the connectors are fully inserted with locking tabs secure.
-
Route the T-connector harness to the center of the vehicle.
- Secure the wire to the vehicle crossmember or other mounting point using electrical tape or tie straps.
-
Test the installation with a test light or trailer.
- Specifications:
- This unit is rated for 7.5 amps per circuit.
- Specifications:
Hardware List:
- T-connector adapter.
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Manufacturer Notes:
- Follow all warnings and instructions provided with the product.
- Use a test light or trailer to confirm proper installation.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118316
Wiring Access Location:
- Left rear frame rail of the vehicle.
Tools Required:
- Electrical tape or tie straps (not supplied)
Step-by-Step Instructions:
-
Locate the Vehicle’s Taillight Wiring Harness:
- The taillight wiring harness is located along the inside of the left rear frame rail.
- This harness will have a connection point with connectors matching the ends of the T-connector adapter.
-
Separate the Harness Connectors:
- Note: Be careful not to break the locking tabs.
- Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.
-
Insert the T-Connector Adapter:
- Insert the T-connector adapter between the harness connectors and lock it into place.
- Verify that the connectors are fully inserted with locking tabs secure.
-
Route the T-Connector Harness:
- Route the T-connector harness to the center of the vehicle.
- Secure the wire to the vehicle crossmember or another mounting point using electrical tape or tie straps.
-
Test the Installation:
- Test the installation with a test light or trailer to ensure all connections function properly.
Specifications:
- Maximum Current Rating: 7.5 amps per circuit
Hardware List:
- T-connector adapter
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Additional Information:
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Note: Follow all warnings and instructions provided with the product. Use a test light or trailer to confirm proper installation.