Installation Instructions for Chevrolet/GMC Pickups with Aftermarket Roll Pan

Part Numbers:

• 41522

Wiring Access Location:

• PU3

Tools Required:

• Drill with 1/2" Drill Bit
• Wrenches: 7/8" (Crowfoot)

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire from the vehicle.
   • If the under-bed spare tire is to be retained, an aftermarket spare tire repositioner must be installed.

2. Position Rearmost Slots:

   • Position the rearmost slots in the receiver over/after the slot near the end of the frame.

3. Drill Forward Attachment Holes:

   • On 8' bed models, use the hitch as a template to drill forward attachment holes.

4. Install Fasteners:

   • Install fasteners as shown in Figure 1.
   • Use 1/4" x 1-1/2" x 2" blocks (1540 and 3719) oriented as shown in the diagram.

5. Cut Roll Pan (if required):

   • Cut the roll pan in the license plate area to provide drawbar installation and pin & clip access.
   • Reposition the license plate while the drawbar is in use.

6. Apply Load Rating Label:

   • Apply the load rating label (5767) provided in the license plate area of the roll pan.

7. Check Spare Tire Clearance:

   • If using an aftermarket spare tire repositioner, ensure clearance between the spare tire, brake lines, and differential (see Figure 2).

8. Tighten Fasteners:

   • Tighten all 1/2" GR5 fasteners to 75 lb-ft.

Torque Specifications:

• 1/2" GR5 fasteners: 75 lb-ft

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Blocks, 1/4" x 1-1/2" x 2" (3719 and 1540)
• (6) Conical Toothed Washers
• (6) Hex Nuts, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 5,000 lb
  • Max Tongue Weight: 500 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 5,500 lb
  • Max Tongue Weight: 550 lb

Additional Notes:

• Hitch will not fit with step bumpers or vehicles equipped with heavy-duty suspension with additional frame reinforcements (see Diagram 1).
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Pickup Trucks with Aftermarket Roll Pan

Part Numbers:

• 41522

Wiring Access Location:

• PU3

Tools Required:

• Drill with 1/2" Drill Bit
• Wrenches: 7/8" (Crowfoot)

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Remove the spare tire from the vehicle.
   • If the under-bed spare tire is to be retained, an aftermarket spare tire repositioner must be installed.

2. Position Rearmost Slots:

   • Position the rearmost slots in the receiver over/after the slot near the end of the frame.

3. Drill Forward Attachment Holes:

   • On 8' bed models, use the hitch as a template to drill forward attachment holes.

4. Install Fasteners:

   • Install fasteners as shown in Figure 1.
   • Use 1/4" x 1-1/2" x 2" blocks (1540 and 3719) oriented as shown in the diagram.

5. Cut Roll Pan (if required):

   • Cut the roll pan in the license plate area to provide drawbar installation and pin & clip access.
   • Reposition the license plate while the drawbar is in use.

6. Apply Load Rating Label:

   • Apply the load rating label (5767) provided in the license plate area of the roll pan.

7. Check Spare Tire Clearance:

   • If using an aftermarket spare tire repositioner, ensure clearance between the spare tire, brake lines, and differential (see Figure 2).

8. Tighten Fasteners:

   • Tighten all 1/2" GR5 fasteners to 75 lb-ft.

Torque Specifications:

• 1/2" GR5 fasteners: 75 lb-ft

Hardware List:

• (6) Carriage Bolts, 1/2"-13 x 1.75" GR5
• (6) Blocks, 1/4" x 1-1/2" x 2" (3719 and 1540)
• (6) Conical Toothed Washers
• (6) Hex Nuts, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Weight Carrying (Ball Mount):
  • Max Gross Trailer Weight: 5,000 lb
  • Max Tongue Weight: 500 lb
• Weight Distributing:
  • Max Gross Trailer Weight: 5,500 lb
  • Max Tongue Weight: 550 lb

Additional Notes:

• Hitch will not fit with step bumpers or vehicles equipped with heavy-duty suspension with additional frame reinforcements (see Diagram 1).
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118315

Wiring Access Location:

• Left rear frame rail of the vehicle.

Tools Required:

• Electrical tape or tie straps (not supplied).
• Drill with a 3/32" drill bit.

Step-by-Step Instructions:

1. Locate the vehicle’s taillight wiring harness along the inside of the left rear frame rail.

   • This harness will have a connection point with connectors matching the ends of the T-connector adapter.

2. Separate the harness connectors.

   • Note: Be careful not to break the locking tabs.
   • Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.

3. Insert the T-connector adapter between the harness connectors and lock into place.

   • Verify that the connectors are fully inserted with locking tabs secure.

4. Locate a suitable grounding point near the connector, such as the vehicle's frame or crossmember.

   • Note: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area.
   • Drill a 3/32" hole and secure the white wire with an eyelet using the screw provided.

5. Route the T-connector harness to the center of the vehicle.

   • Secure the wire to the vehicle crossmember or other mounting point using electrical tape or tie straps.

6. Test the installation with a test light or trailer.

   • Specifications:
     • This unit is rated for 7.5 amps per circuit.

Hardware List:

• T-connector adapter.
• Screw for grounding.
• Eyelet for white wire.

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Ground the white wire securely to a clean, appropriate location.
• Test the installation after completing all steps to verify functionality.

Manufacturer Notes:

• Follow all warnings and instructions provided with the product.
• Use a test light or trailer to confirm proper installation.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118315

Wiring Access Location:

• Left rear frame rail of the vehicle.

Tools Required:

• Electrical tape or tie straps (not supplied)
• Drill with a 3/32" drill bit

Step-by-Step Instructions:

1. Locate the Vehicle’s Taillight Wiring Harness:

   • The taillight wiring harness is located along the inside of the left rear frame rail.
   • This harness will have a connection point with connectors matching the ends of the T-connector adapter.

2. Separate the Harness Connectors:

   • Note: Be careful not to break the locking tabs.
   • Ensure that the mating surfaces of the connectors are free of dirt and clean them if necessary.

3. Insert the T-Connector Adapter:

   • Insert the T-connector adapter between the harness connectors and lock it into place.
   • Verify that the connectors are fully inserted with locking tabs secure.

4. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle's frame or crossmember.
   • Note: Do not drill into the vehicle floor or bed.
   • Clean dirt and rustproofing from the area.
   • Drill a 3/32" hole and secure the white wire with an eyelet using the provided screw.

5. Route the T-Connector Harness:

   • Route the T-connector harness to the center of the vehicle.
   • Secure the wire to the vehicle crossmember or another mounting point using electrical tape or tie straps.

6. Test the Installation:

   • Test the installation with a test light or trailer to ensure all connections function properly.

Specifications:

• Maximum Current Rating: 7.5 amps per circuit

Hardware List:

• T-connector adapter
• Screw for grounding
• Eyelet for white wire

Safety Notes:

• Handle all connectors with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Ground the white wire securely to a clean, appropriate location.
• Test the installation after completing all steps to verify functionality.

Additional Information:

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
For complete warranty instructions, please download the full installation PDF.

Note: Follow all warnings and instructions provided with the product. Use a test light or trailer to confirm proper installation.