Product Details
- Brand: Draw-Tite
- Model: 41537 118372 23 63845 580407 7010
- Includes: Class 3 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball, Trailer Tow Hitch Lock, Trailer Tow Hitch Tube Cover
Compatibility Chart
Description
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Trailer Tow Hitch For 99-05 Suzuki Grand Vitara Chevy Tracker 02-06 XL-7 Deluxe Package Wiring 2" Ball and Lock Install Notes
Installation Instructions for Suzuki Grand Vitara, Suzuki Vitara (includes XL-7), and Chevrolet Tracker (2- & 4-Door)
Part Numbers:
- 41537
- 33038
Wiring Access Location:
- SUV3
Tools Required:
- Torque Wrench
- Wrenches: 14mm, 18mm
Step-by-Step Instructions:
-
Remove Tie Down Bracket:
- Remove the tie-down bracket and bolts on the driver’s side.
- Return the bracket and bolts to the vehicle owner.
-
Position Hitch:
- Raise the hitch into position, aligning it with the existing weldnuts in the frame rails.
-
Install Fasteners:
- Secure the hitch using four (4) M12 x 1.25 x 30mm CL8.8 bolts with conical toothed washers (teeth side toward the hitch).
- Tighten all M12 CL8.8 fasteners to 67 lb-ft (91 N*m).
Torque Specifications:
- M12 x 1.25 CL8.8 bolts: 67 lb-ft (91 N*m)
Hardware List:
- (4) Hex Bolts, M12 x 1.25 x 30mm CL8.8
- (4) Conical Toothed Washers, M12
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut ac
Installation Instructions for Pickup Trucks and SUVs
Part Numbers:
- 41537
- 33038
Wiring Access Location:
- SUV3
Tools Required:
- Torque Wrench
- Wrenches: 14mm, 18mm
Step-by-Step Instructions:
-
Remove Tie Down Bracket:
- Remove the tie-down bracket and bolts on the driver’s side.
- Return the bracket and bolts to the vehicle owner.
-
Position Hitch:
- Raise the hitch into position, aligning it with the existing weldnuts in the frame rails.
-
Install Fasteners:
- Secure the hitch using four (4) M12 x 1.25 x 30mm CL8.8 bolts with conical toothed washers (teeth side toward the hitch).
- Tighten all M12 CL8.8 fasteners to 67 lb-ft (91 N*m).
Torque Specifications:
- M12 x 1.25 CL8.8 bolts: 67 lb-ft (91 N*m)
Hardware List:
- (4) Hex Bolts, M12 x 1.25 x 30mm CL8.8
- (4) Conical Toothed Washers, M12
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb (2,722 kg)
- Max Tongue Weight: 600 lb (272 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 10,000 lb (4,535 kg)
- Max Tongue Weight: 1,000 lb (454 kg)
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.
Installation Instructions for T-Connector Trailer Wiring Harness
Product Information:
- Part Number: N118372
- Application: Suzuki Vitara/Grand Vitara, Chevrolet Tracker, Suzuki XL-7
Tools Required:
- Philips Head Screwdriver
- Trim Panel Remover
Step-by-Step Instructions:
Suzuki Vitara/Grand Vitara / Chevrolet Tracker:
-
Locate the Vehicle’s Trailer Harness Connector:
- The trailer harness connector is inside the driver’s side tire jack compartment. (Fig. 1)
-
Locate the 6-Pin Connector:
- The 6-pin connector is taped to the vehicle wiring harness, located forward of the tire jack compartment. (Fig. 2)
-
Connect the T-Connector:
- Remove the tape from the vehicle’s connector.
- Insert the T-Connector into the 6-pin trailer plug harness.
- Ensure the T-Connector is fully inserted and the locking tabs are engaged.
-
Test the Installation:
- Use a test light or connect a trailer to verify the following functions:
- Left Turn Signal
- Right Turn Signal
- Brake Lights
- Running Lights
- Use a test light or connect a trailer to verify the following functions:
-
Secure and Store the Harness:
- Secure all loose wiring with cable ties.
- Store the 4-flat harness inside the vehicle when not in use.
Suzuki XL-7:
-
Remove the Storage Compartment:
- Open the rear door and remove the four screws holding the storage compartment to the floor. (Fig. 1)
- Lift the compartment, starting with the front edge.
-
Access the Left Trim Panel:
- Remove the two plastic push clips from the bottom rear edge of the left trim panel. (Fig. 2)
- Pull the trim panel away from the body. (Fig. 3)
Note: If a rear cargo net is installed, remove the top and bottom anchor bolts.
-
Install the T-Connector:
- Locate the white 6-pin connector under the rear blower motor.
- Insert the T-Connector into the vehicle’s trailer plug harness. (Fig. 4)
- Ensure the T-Connector is fully inserted and the locking tabs are engaged.
-
Mount the Black Box:
- Clean a flat surface near the black box location using a mixture of rubbing alcohol and water.
- Mount the black box using the foam tape provided.
-
Route the 4-Flat Connector:
- Route the 4-flat connector out from under the left trim panel.
- Reattach the trim panel and the storage compartment to their original positions.
- Store the 4-flat harness inside the vehicle when not in use.
Alternate 4-Flat Routing Instructions (Optional):
-
Remove the Driver-Side Taillight:
- Remove the two screws holding the taillight assembly in place. (Fig. 5)
- Carefully pull the taillight housing away from the vehicle.
-
Route the 4-Flat Connector:
- Route the 4-flat harness alongside the rear taillight wiring.
- Route it into the area below the taillight.
-
Use the Rubber Grommet:
- Under the vehicle, locate the square rubber grommet above the exhaust pipe. (Fig. 6)
- Remove the grommet and cut a small slot in it.
- Route the 4-flat connector through the slot and replace the grommet in its original position.
-
Secure the Harness:
- Route the wiring harness toward the center of the vehicle, avoiding exhaust pipes or pinch points. (Fig. 7)
-
Reinstall the Taillight Assembly:
- Reattach the taillight assembly using the screws removed earlier.
Specifications:
- Max Current: 4 amps per circuit
Safety Notes:
- Always test the trailer wiring system before towing.
- Avoid routing the harness near hot surfaces, exhaust pipes, or sharp edges.
- Inspect the wiring regularly for wear, damage, or corrosion.
Technical Support:
For further assistance, contact the manufacturer’s support team.
Note: Store the 4-flat connector inside the vehicle when not in use to protect it from damage.
Installation Instructions for T-Connector Trailer Wiring Harness
Product Information:
- Part Number: N118372
- Application: Suzuki Vitara/Grand Vitara, Chevrolet Tracker, Suzuki XL-7
Tools Required:
- Philips Head Screwdriver
- Trim Panel Remover
Step-by-Step Instructions:
Suzuki Vitara/Grand Vitara / Chevrolet Tracker:
-
Locate the Vehicle’s Trailer Harness Connector:
- The trailer harness connector is inside the driver’s side tire jack compartment.
-
Locate the 6-Pin Connector:
- The 6-pin connector is taped to the vehicle wiring harness, located forward of the tire jack compartment.
-
Connect the T-Connector:
- Remove the tape from the vehicle’s connector.
- Insert the T-Connector into the 6-pin trailer plug harness.
- Ensure the T-Connector is fully inserted and the locking tabs are engaged.
-
Test the Installation:
- Use a test light or connect a trailer to verify the following functions:
- Left Turn Signal
- Right Turn Signal
- Brake Lights
- Running Lights
- Use a test light or connect a trailer to verify the following functions:
-
Secure and Store the Harness:
- Secure all loose wiring with cable ties.
- Store the 4-flat harness inside the vehicle when not in use.
Suzuki XL-7:
-
Remove the Storage Compartment:
- Open the rear door and remove the four screws holding the storage compartment to the floor.
- Lift the compartment, starting with the front edge.
-
Access the Left Trim Panel:
- Remove the two plastic push clips from the bottom rear edge of the left trim panel.
- Pull the trim panel away from the body.
Note: If a rear cargo net is installed, remove the top and bottom anchor bolts.
-
Install the T-Connector:
- Locate the white 6-pin connector under the rear blower motor.
- Insert the T-Connector into the vehicle’s trailer plug harness.
- Ensure the T-Connector is fully inserted and the locking tabs are engaged.
-
Mount the Black Box:
- Clean a flat surface near the black box location using a mixture of rubbing alcohol and water.
- Mount the black box using the foam tape provided.
-
Route the 4-Flat Connector:
- Route the 4-flat connector out from under the left trim panel.
- Reattach the trim panel and the storage compartment to their original positions.
- Store the 4-flat harness inside the vehicle when not in use.
Alternate 4-Flat Routing Instructions (Optional):
-
Remove the Driver-Side Taillight:
- Remove the two screws holding the taillight assembly in place.
- Carefully pull the taillight housing away from the vehicle.
-
Route the 4-Flat Connector:
- Route the 4-flat harness alongside the rear taillight wiring.
- Route it into the area below the taillight.
-
Use the Rubber Grommet:
- Under the vehicle, locate the square rubber grommet above the exhaust pipe.
- Remove the grommet and cut a small slot in it.
- Route the 4-flat connector through the slot and replace the grommet in its original position.
-
Secure the Harness:
- Route the wiring harness toward the center of the vehicle, avoiding exhaust pipes or pinch points.
-
Reinstall the Taillight Assembly:
- Reattach the taillight assembly using the screws removed earlier.
Specifications:
- Max Current: 4 amps per circuit
Safety Notes:
- Always test the trailer wiring system before towing.
- Avoid routing the harness near hot surfaces, exhaust pipes, or sharp edges.
- Inspect the wiring regularly for wear, damage, or corrosion.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting TrailerJacks.com or calling 877-869-6690.
Note: Store the 4-flat connector inside the vehicle when not in use to protect it from damage.