Product Details
- Brand: Draw-Tite
- Model: 41544 20252 23 63816
- Includes: Class 4 Trailer Tow Hitch, Wiring Connector, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball
Compatibility Chart
Description
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Trailer Tow Hitch For 01-07 Chevy Silverado GMC Sierra 2500 HD 3500 Complete Package w/ Wiring and 1-7/8" Ball Install Notes
Installation Instructions for Chevrolet Silverado and GMC Sierra Pickups (1500/2500 Series, 2500 H.D./3500 Series)
Part Numbers:
- 41544
- 44657
Wiring Access Location:
- PU3
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8", 21mm, 22mm
Step-by-Step Instructions:
-
Remove Existing Fasteners:
- Remove M14 fasteners from the end of each frame rail if present and return them to the customer.
-
Position Receiver:
- Lift the receiver into position, aligning the slots in the receiver with the weldnuts in the vehicle frame.
-
Install Fasteners:
- For vehicles with a bumper, install M14 fasteners through the receiver into the weldnuts.
- For vehicles without a bumper, align the slots in the receiver over the fore/aft slot near the frame end and secure fasteners as shown in Figure 2.
-
Drill Additional Holes (6' Bed Models Only):
- Using the hitch as a template, drill a 1/2" hole through the frame at the center attachment points on both sides.
-
Install Remaining Fasteners:
- Secure all additional fasteners as shown in Figures 1 and 2, including spacer blocks, lock washers, and nuts.
-
Tighten Fasteners:
- Tighten all M14 CL10.9 fasteners to 115 lb-ft (156 N*m).
- Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
Torque Specifications:
- M14 CL10.9 bolts: 115 lb-ft (156 N*m)
- 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
Hardware List:
- (4) Bolts, 1/2"-13 x 1.75" GR5
- (2) Bolts, M14 x 2.00 x 45 CL10.9
- (4) Conical Washers, 1/2"
- (2) Conical Washers, M14
- (4) Hex Nuts, 1/2"-13
- (2) Hex Nuts, M14 x 2.00
- (4) Spacer Blocks (17/32" Hole)
- (2) Spacer Blocks (19/32" Hole)
- (2) Lock Washers
- (2) Flat Washers
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb (2,724 kg)
- Max Tongue Weight: 600 lb (272 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 12,000 lb (5,448 kg)
- Max Tongue Weight: 1,200 lb (546 kg)
Additional Notes:
- For vehicles without a factory bumper, it may be necessary to relocate the license plate mounting bracket.
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Installation Instructions for Pickup Trucks (1500/2500 Series, 2500 H.D./3500 Series)
Part Numbers:
- 41544
- 44657
Wiring Access Location:
- PU3
Tools Required:
- Drill with 1/2" Drill Bit
- Wrenches: 3/4", 7/8", 21mm, 22mm
Step-by-Step Instructions:
-
Remove Existing Fasteners:
- Remove M14 fasteners from the end of each frame rail if present and return them to the customer.
-
Position Receiver:
- Lift the receiver into position, aligning the slots in the receiver with the weldnuts in the vehicle frame.
-
Install Fasteners:
- For vehicles with a bumper, install M14 fasteners through the receiver into the weldnuts.
- For vehicles without a bumper, align the slots in the receiver over the fore/aft slot near the frame end and secure fasteners as shown in Figure 2.
-
Drill Additional Holes (6' Bed Models Only):
- Using the hitch as a template, drill a 1/2" hole through the frame at the center attachment points on both sides.
-
Install Remaining Fasteners:
- Secure all additional fasteners as shown in Figures 1 and 2, including spacer blocks, lock washers, and nuts.
-
Tighten Fasteners:
- Tighten all M14 CL10.9 fasteners to 115 lb-ft (156 N*m).
- Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
Torque Specifications:
- M14 CL10.9 bolts: 115 lb-ft (156 N*m)
- 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
Hardware List:
- (4) Bolts, 1/2"-13 x 1.75" GR5
- (2) Bolts, M14 x 2.00 x 45 CL10.9
- (4) Conical Washers, 1/2"
- (2) Conical Washers, M14
- (4) Hex Nuts, 1/2"-13
- (2) Hex Nuts, M14 x 2.00
- (4) Spacer Blocks (17/32" Hole)
- (2) Spacer Blocks (19/32" Hole)
- (2) Lock Washers
- (2) Flat Washers
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 6,000 lb (2,724 kg)
- Max Tongue Weight: 600 lb (272 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 12,000 lb (5,448 kg)
- Max Tongue Weight: 1,200 lb (546 kg)
Additional Notes:
- For vehicles without a factory bumper, it may be necessary to relocate the license plate mounting bracket.
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
This product is covered by a limited warranty. For complete warranty instructions, please download the full installation PDF.
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Revision:
20252 Rev. A 2-6-07