Product Details
- Brand: Reese
- Model: 37012 20252 21536
- Includes: Class 3 Trailer Tow Hitch, Wiring Connector, Trailer Tow Hitch Ball Mount Starter Kit
Compatibility Chart
Description
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Reese Trailer Tow Hitch For 91-94 Ford Explorer Mazda Navajo Complete Package w/ Wiring and 2" Ball Install Notes
Installation Instructions for Ford Explorer 2 & 4 Door, Mazda Navajo, and Mercury Mountaineer
Part Numbers:
- 75096
Wiring Access Location:
- SUV1, SUV2
Tools Required:
- Wrenches: 3/4", 7/8"
- Drill Bits: 1/2"
Step-by-Step Instructions:
Attachment of Hitch-to-Frame Adapter Brackets:
-
Remove Tow Hooks (If Equipped):
- Remove the tow hooks from the vehicle frame and return them to the owner for possible reinstallation if the hitch is removed.
-
Attach Adapter Brackets:
- Secure the adapter brackets to the rearmost existing holes in the vertical surfaces of the vehicle frame. These holes are approximately 18" from the rear end of the frame.
-
Position Adapter Brackets:
- Orient the brackets as shown in Figure 1. Align the brackets with the existing holes in the frame.
-
Install Bracket-to-Frame Fasteners:
- Tighten the bracket-to-frame fasteners as shown in Figure 2.
Attachment of Hitch Assembly to Vehicle:
-
Measure and Adjust Brackets:
- Ensure spacing between the "Long" hitch brackets is 33-7/8". Adjust if needed for proper alignment.
-
Raise Hitch into Position:
- Align the hitch holes with the holes in the adapter bracket:
- Use the lower holes in the adapter bracket for the passenger side.
- Use the upper holes in the adapter bracket for the driver’s side.
- Align the hitch holes with the holes in the adapter bracket:
-
Secure Hitch:
- Install hitch-to-adapter bracket fasteners as shown in Figure 3.
-
Drill Holes for 1994 and Prior Models:
- Using the hitch as a template, drill a 1/2" hole through the frame rail.
-
Install Fasteners for 1994 and Later Models:
- Secure the hitch assembly using the provided fasteners.
-
Tighten All Fasteners:
- Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
Torque Specifications:
- 1/2"-13 GR5: 75 lb-ft (102 N*m)
Hardware List:
- (6) 1/2"-13 x 1-3/4" GR5 Carriage Bolts
- (6) Lock Washers
- (6) Hex Nuts
- (6) Blocks (1/4" x 1-1/2" x 2")
Safety Notes:
- Regularly inspect the hitch to ensure all fasteners and the ball are securely tightened.
- Replace any damaged hitch or ball immediately.
- If the hitch is removed, plug any holes in the frame or body panels to prevent water or exhaust fumes from entering.
- Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 5,000 lb (2,270 kg)
- Max Tongue Weight: 500 lb (227 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 7,500 lb (3,402 kg)
- Max Tongue Weight: 750 lb (340 kg)
Additional Notes:
- This product complies with SAE J684 and V.E.S.C. Regulation V-5 safety standards.
- Ensure all fasteners are properly torqued before towing.
Installation Instructions for SUV Models
Part Numbers:
- 75096
Wiring Access Location:
- SUV1, SUV2
Tools Required:
- Wrenches: 3/4", 7/8"
- Drill Bits: 1/2"
Step-by-Step Instructions:
Attachment of Hitch-to-Frame Adapter Brackets:
-
Remove Tow Hooks (If Equipped):
- Remove the tow hooks from the vehicle frame and return them to the owner for possible reinstallation if the hitch is removed.
-
Attach Adapter Brackets:
- Secure the adapter brackets to the rearmost existing holes in the vertical surfaces of the vehicle frame. These holes are approximately 18" from the rear end of the frame.
-
Position Adapter Brackets:
- Orient the brackets as shown in Figure 1. Align the brackets with the existing holes in the frame.
-
Install Bracket-to-Frame Fasteners:
- Tighten the bracket-to-frame fasteners as shown in Figure 2.
Attachment of Hitch Assembly to Vehicle:
-
Measure and Adjust Brackets:
- Ensure spacing between the "Long" hitch brackets is 33-7/8". Adjust if needed for proper alignment.
-
Raise Hitch into Position:
- Align the hitch holes with the holes in the adapter bracket:
- Use the lower holes in the adapter bracket for the passenger side.
- Use the upper holes in the adapter bracket for the driver’s side.
- Align the hitch holes with the holes in the adapter bracket:
-
Secure Hitch:
- Install hitch-to-adapter bracket fasteners as shown in Figure 3.
-
Drill Holes for 1994 and Prior Models:
- Using the hitch as a template, drill a 1/2" hole through the frame rail.
-
Install Fasteners for 1994 and Later Models:
- Secure the hitch assembly using the provided fasteners.
-
Tighten All Fasteners:
- Tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
Torque Specifications:
- 1/2"-13 GR5: 75 lb-ft (102 N*m)
Hardware List:
- (6) 1/2"-13 x 1-3/4" GR5 Carriage Bolts
- (6) Lock Washers
- (6) Hex Nuts
- (6) Blocks (1/4" x 1-1/2" x 2")
Safety Notes:
- Regularly inspect the hitch to ensure all fasteners and the ball are securely tightened.
- Replace any damaged hitch or ball immediately.
- If the hitch is removed, plug any holes in the frame or body panels to prevent water or exhaust fumes from entering.
- Always wear safety glasses and observe proper safety precautions when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 5,000 lb (2,270 kg)
- Max Tongue Weight: 500 lb (227 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 7,500 lb (3,402 kg)
- Max Tongue Weight: 750 lb (340 kg)
Additional Notes:
- This product complies with SAE J684 and V.E.S.C. Regulation V-5 safety standards.
- Ensure all fasteners are properly torqued before towing.
Warranty Information:
- For complete warranty instructions, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Revision:
20252 Rev. A 2-6-07