Installation Instructions for Toyota RAV4

Part Numbers:

• 75235
• 87697
• 44785

Applications:

• 2006-Current Toyota RAV4 (*Visit the manufacturer's website for the most up-to-date application years and trim levels.)

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10mm, 12mm, 17mm, 19mm
• Flat Head Screwdriver
• 6" Socket Extension
• Pliers

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Driver Side Appearance Panel Removal:

   • Use a flat head screwdriver and a 10mm socket to remove (2) plastic rivets and (1) flange nut from the driver side bottom appearance panel (see Figure 2).
   • Return the panel to the vehicle owner.

2. Tie-Down Bracket Removal:

   • Use a 17mm socket to remove (2) bolts securing the tie-down bracket (see Figure 3).

3. Lower the Exhaust:

   • Use pliers to remove (1) rubber isolator from the exhaust rod on the passenger side.

4. Exhaust Rod Removal:

   • Use a 12mm socket to remove (2) bolts securing the exhaust rod near the trunk pan (see Figure 4).
   • Return the bolts and rod to the vehicle owner.

5. Hitch Installation:

   • Raise the hitch into position over the existing weldnuts in the frame.
   • Loosely install (5) M12 bolts with conical washers into the weldnuts.
   • Note: Sandwich the hitch bracket between the frame rail and the tie-down bracket on the driver side (see Figure 1).

6. Tighten Fasteners:

   • Use a torque wrench to tighten all fasteners to 76 lb-ft (103 N·m).

7. Reinstall Exhaust Rod:

   • Attach the exhaust rod back to the rubber isolator.

8. Check Installation:

   • Verify that all fasteners are properly tightened.
   • Inspect for any interference with the hitch or surrounding components.

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 4,500 lbs (2,043 kg), Max Tongue Weight 675 lbs (306 kg).
  • Weight Distributing: Max Trailer Weight 4,500 lbs (2,043 kg), Max Tongue Weight 675 lbs (306 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Toyota RAV4

Part Numbers:

• 75235
• 87697
• 44785

Applications:

• 2006-Current Toyota RAV4
  (*Visit the manufacturer's website for the most up-to-date application years and trim levels.)

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 10mm, 12mm, 17mm, 19mm
• Flat Head Screwdriver
• 6" Socket Extension
• Pliers

Installation Time:

• Approximately 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Driver Side Appearance Panel Removal:

   • Use a flat head screwdriver and a 10mm socket to remove (2) plastic rivets and (1) flange nut from the driver side bottom appearance panel (see Figure 2).
   • Return the panel to the vehicle owner.

2. Tie-Down Bracket Removal:

   • Use a 17mm socket to remove (2) bolts securing the tie-down bracket (see Figure 3).

3. Lower the Exhaust:

   • Use pliers to remove (1) rubber isolator from the exhaust rod on the passenger side.

4. Exhaust Rod Removal:

   • Use a 12mm socket to remove (2) bolts securing the exhaust rod near the trunk pan (see Figure 4).
   • Return the bolts and rod to the vehicle owner.

5. Hitch Installation:

   • Raise the hitch into position over the existing weldnuts in the frame.
   • Loosely install (5) M12 bolts with conical washers into the weldnuts.
   • Note: Sandwich the hitch bracket between the frame rail and the tie-down bracket on the driver side (see Figure 1).

6. Tighten Fasteners:

   • Use a torque wrench to tighten all fasteners to 76 lb-ft (103 N·m).

7. Reinstall Exhaust Rod:

   • Attach the exhaust rod back to the rubber isolator.

8. Check Installation:

   • Verify that all fasteners are properly tightened.
   • Inspect for any interference with the hitch or surrounding components.

Hardware List:

• (5) M12 x 1.25 x 40mm CL10.9 Bolts
• (5) 1/2" Conical Washers

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow all safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying: Max Trailer Weight 4,500 lbs (2,043 kg), Max Tongue Weight 675 lbs (306 kg).
  • Weight Distributing: Max Trailer Weight 4,500 lbs (2,043 kg), Max Tongue Weight 675 lbs (306 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.