Product Details
- Brand: Draw-Tite
- Model: 75420 20252
- Includes: Class 4 Trailer Tow Hitch, Wiring Connector
Compatibility Chart
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Trailer Tow Hitch For 03-09 Dodge Ram 1500 2500 3500 w/ Wiring Harness Kit Install Notes
Installation Instructions for Dodge Ram Trucks
(All models without OEM hitch)
Part Numbers:
- 75420
- 44536
- 82534
Tools Required:
- Wrenches: 3/4", 7/8"
- Drill Bits: None
Wiring Access Location:
- PU3
Step-by-Step Instructions:
-
Raise Hitch Into Position:
- Move the hitch forward to clear the bumper mounting bolts, then slide it rearward into position.
- Align the holes in the hitch with the large holes in the frame rails and the slot in the vehicle bumper bracket.
- Note:
- For short-box models, align the center hole in the hitch with the frame hole.
- For long-box models, align the forward hole in the hitch with the frame hole.
- Only one forward attachment is required per side.
-
Install Fasteners:
- Insert a hex bolt and flat washer through the slot in the hitch side bracket and the bumper bracket slot on both sides.
- Use the appropriate slot based on the vehicle model (1500 or 2500/3500). Refer to Figures 1 and 2.
- If necessary, use a 3/8" thick block between the hitch side bracket and the bumper bracket.
-
Install Blocks and Carriage Bolts:
- Slide/push the 1/4” x 1-1/2” x 3” blocks and 1/4” x 2” x 2” blocks through the frame rail ends.
- Align the blocks with the hitch side bracket holes (see Figure 3).
- Use the pull wire to fish the carriage bolts through the frame rail slots, down through the blocks, and into the hitch side brackets (see Figure 4).
-
Tighten Fasteners:
- Use a torque wrench to tighten all 1/2”-13 GR5 fasteners to 75 lb-ft (102 N·m).
-
Final Inspection:
- Check that all fasteners are secure.
- Ensure there is no interference between the hitch and vehicle components.
Hardware List:
- (4) 1/2”-13 x 1-3/4” GR5 Carriage Bolts
- (2) 1/2”-13 x 2-1/4” GR5 Hex Bolts
- (2) 3/8” x 1-1/2” x 3” Spacer Blocks
- (2) 1/4” x 2” x 2” Spacer Blocks
- (2) 1/4” x 1-1/2” x 3” Spacer Blocks
- (2) 1/4” x 1-1/2” x 2” Spacer Blocks
- (6) 1/2” Flat Washers
- (6) 1/2” Lock Washers
- (6) 1/2” Hex Nuts
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Follow all safety precautions when working beneath the vehicle, and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type and Weight Ratings:
- Weight Carrying (Ball Mount): Max Trailer Weight 6,000 lbs (2,724 kg), Max Tongue Weight 600 lbs (272 kg).
- Weight Distributing: Max Trailer Weight 10,000 lbs (4,540 kg), Max Tongue Weight 1,000 lbs (454 kg).
- Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.
Installation Instructions for Vehicles (Generic)
(All models without OEM hitch)
Part Numbers:
- 75420
- 44536
- 82534
Tools Required:
- Wrenches: 3/4", 7/8"
- Drill Bits: None
Wiring Access Location:
- PU3
Step-by-Step Instructions:
-
Raise Hitch Into Position:
- Move the hitch forward to clear the bumper mounting bolts, then slide it rearward into position.
- Align the holes in the hitch with the large holes in the frame rails and the slot in the vehicle bumper bracket.
- Note:
- For short-box models, align the center hole in the hitch with the frame hole.
- For long-box models, align the forward hole in the hitch with the frame hole.
- Only one forward attachment is required per side.
-
Install Fasteners:
- Insert a hex bolt and flat washer through the slot in the hitch side bracket and the bumper bracket slot on both sides.
- Use the appropriate slot based on the vehicle model (1500 or 2500/3500). Refer to the diagram.
- If necessary, use a 3/8" thick block between the hitch side bracket and the bumper bracket.
-
Install Blocks and Carriage Bolts:
- Slide/push the 1/4” x 1-1/2” x 3” blocks and 1/4” x 2” x 2” blocks through the frame rail ends.
- Align the blocks with the hitch side bracket holes (see diagram).
- Use the pull wire to fish the carriage bolts through the frame rail slots, down through the blocks, and into the hitch side brackets.
-
Tighten Fasteners:
- Use a torque wrench to tighten all 1/2”-13 GR5 fasteners to 75 lb-ft (102 N·m).
-
Final Inspection:
- Check that all fasteners are secure.
- Ensure there is no interference between the hitch and vehicle components.
Hardware List:
- (4) 1/2”-13 x 1-3/4” GR5 Carriage Bolts
- (2) 1/2”-13 x 2-1/4” GR5 Hex Bolts
- (2) 3/8” x 1-1/2” x 3” Spacer Blocks
- (2) 1/4” x 2” x 2” Spacer Blocks
- (2) 1/4” x 1-1/2” x 3” Spacer Blocks
- (2) 1/4” x 1-1/2” x 2” Spacer Blocks
- (6) 1/2” Flat Washers
- (6) 1/2” Lock Washers
- (6) 1/2” Hex Nuts
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Follow all safety precautions when working beneath the vehicle, and wear eye protection.
- Do not cut access or attachment holes with a torch.
Warranty Information:
- For complete warranty instructions, please download the full installation PDF.
Specifications:
- Hitch Type and Weight Ratings:
- Weight Carrying (Ball Mount): Max Trailer Weight 6,000 lbs (2,724 kg), Max Tongue Weight 600 lbs (272 kg).
- Weight Distributing: Max Trailer Weight 10,000 lbs (4,540 kg), Max Tongue Weight 1,000 lbs (454 kg).
- Complies with safety specifications and requirements for connecting devices and towing systems.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Installation Instructions for Trailer Light Wiring Kit
Part Number:
- 20252
Tools Required:
- Hot Air Gun or Appropriate Heat Source
- Wire Crimpers
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Taillight Wiring Harness
- Access the vehicle's taillight wiring harness.
- Using the provided instructions, identify the appropriate wires for connection:
- Green Wire: Right Turn & Stop
- Yellow Wire: Left Turn & Stop
- Brown Wire: Taillights
- White Wire: Ground
Step 2: Make the Electrical Connections
-
Match the color-coded wires from the wiring kit to the corresponding vehicle wires.
- Use a circuit tester to verify each wire's function before connecting.
- CAUTION: Test one wire at a time to prevent damage to electronic components.
-
Connect the wires using the provided insulated butt connectors:
- Strip the ends of each wire and seat them properly in the connector.
- Use a crimping tool designed for insulated splices to secure the connections.
-
Heat the connectors:
- Apply heat directly to the center of each splice using a hot air gun.
- Work from the center outward until the tubing recovers and adhesive flows.
- Allow the connections to cool before inspecting for integrity.
Step 3: Ground the System
- Locate a grounding point near the wiring harness, such as the vehicle frame or cross member.
- Do not drill into the vehicle floor or bed.
- Clean the area to remove dirt, rust, or undercoating.
- Drill a 3/32" hole at the grounding point and secure the white wire using the provided eyelet and screw.
Step 4: Verify the Installation
- Test all connections using a circuit tester or trailer:
- Verify the functionality of taillights, turn signals, and brake lights.
- Ensure all connections are complete and secure.
- If issues are identified, double-check the wiring and connections for errors.
Step 5: Store the 4-Flat Connector
- Store the 4-flat connector in the rear cargo area when not in use to protect it from damage and environmental exposure.
Warnings and Notes:
- WARNING: Overloading a circuit can cause fires. Do not exceed the following limits:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- WARNING: Always verify what is behind any surface before drilling to avoid vehicle damage or injury.
- NOTE: Trailer lighting that requires more than 7.5 amps per circuit must use a Trailer Light Power Converter.
- NOTE: If your trailer requires a plug other than the 4-flat, consult your dealer for optional 6-way or 7-way adapters.
Maintenance:
- Inspect the wiring harness periodically for damage, corrosion, or loose connections.
- Reapply heat to connectors if the adhesive seal weakens.
Specifications:
- Maximum Load:
- Stop/Turn Lights: 7.5 amps (1 per side)
- Tail Lights: 7.5 amps
- Recommended Grounding Hole Size: 3/32 inches
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Revision:
20252 Rev. A 2-6-07