Product Details
- Brand: Draw-Tite
- Model: 75648 118495
- Includes: Class 3 Trailer Tow Hitch, T-One T-Connector Custom Harness
Compatibility Chart
Description
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Trailer Tow Hitch For 2010 Dodge Journey w/ Wiring Harness Kit Install Notes
Installation Instructions for Dodge Journey
Part Numbers:
- 75648
- 87487
- 44601
Tools Required:
- Wrenches: 3/4”
- Lubricant or soapy water
- Tape
Wiring Access Location:
- SUV1, SUV2
Step-by-Step Instructions:
-
Lower the Exhaust:
- Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
- Be careful not to let the mufflers fall under their own weight.
- Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.
-
Install Carriage Bolts:
- Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
- Leave the pull wire attached for alignment.
-
Tape Spacers to the Hitch:
- Tape the spacers in place on the hitch before raising it into position.
- Orient spacers as shown in the diagrams.
-
Raise the Hitch:
- Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
- Dual exhaust: Slide the hitch above the tailpipes.
- Secure the hitch with conical washers and nuts.
-
Insert Handle Nuts:
- Bend and insert handle nuts through access holes in the frame.
- Install two (2) 1/2"-13 bolts and conical washers as shown.
- Hold handle nuts in place to prevent rotation and bend the ends out of the way.
-
Tighten Fasteners:
- Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
- Tighten handle nuts to 50 lb-ft (68 N·m).
-
Reattach the Exhaust:
- Raise the exhaust back into position and reconnect the rubber isolators.
- Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.
Hardware List:
- (2) Carriage Bolts 1/2"-13 x 2.25” GR5
- (2) Hex Bolts 1/2"-13 x 1.50” GR5
- (4) Conical Washers
- (4) Bevel Spacers
- (2) Spacers
- (2) Handle Nuts
- (2) Pull Wires
- (2) Hex Nuts 1/2"-13
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Follow safety precautions when working beneath the vehicle, and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type and Weight Ratings:
- Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
- Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
- Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.
Installation Instructions for Vehicles (Generic)
Part Numbers:
- 75648
- 87487
- 44601
Tools Required:
- Wrenches: 3/4”
- Lubricant or soapy water
- Tape
Wiring Access Location:
- SUV1, SUV2
Step-by-Step Instructions:
-
Lower the Exhaust:
- Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
- Be careful not to let the mufflers fall under their own weight.
- Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.
-
Install Carriage Bolts:
- Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
- Leave the pull wire attached for alignment.
-
Tape Spacers to the Hitch:
- Tape the spacers in place on the hitch before raising it into position.
- Orient spacers as shown in the diagrams.
-
Raise the Hitch:
- Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
- Dual exhaust: Slide the hitch above the tailpipes.
- Secure the hitch with conical washers and nuts.
-
Insert Handle Nuts:
- Bend and insert handle nuts through access holes in the frame.
- Install two (2) 1/2"-13 bolts and conical washers as shown.
- Hold handle nuts in place to prevent rotation and bend the ends out of the way.
-
Tighten Fasteners:
- Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
- Tighten handle nuts to 50 lb-ft (68 N·m).
-
Reattach the Exhaust:
- Raise the exhaust back into position and reconnect the rubber isolators.
- Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.
Hardware List:
- (2) Carriage Bolts 1/2"-13 x 2.25” GR5
- (2) Hex Bolts 1/2"-13 x 1.50” GR5
- (4) Conical Washers
- (4) Bevel Spacers
- (2) Spacers
- (2) Handle Nuts
- (2) Pull Wires
- (2) Hex Nuts 1/2"-13
Safety Notes:
- Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Follow safety precautions when working beneath the vehicle, and wear eye protection.
- Do not cut access or attachment holes with a torch.
Warranty Information:
- For complete warranty instructions, please download the full installation PDF.
Specifications:
- Hitch Type and Weight Ratings:
- Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
- Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
- Complies with safety specifications and requirements for connecting devices and towing systems.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for T-Connector Adapter for Dodge Journey
Part Numbers:
- 118495
Tools Required:
- Trim Panel Remover
- 10mm Socket & Ratchet or 10mm Wrench
- Drill (3/32” Drill Bit)
- Test Probe
Step-by-Step Instructions:
-
Remove the Right-Side Taillight Assembly:
- Open the tailgate.
- Remove the vehicle’s right-side taillight assembly by removing the two clips holding the taillight in place.
- Locate the connection points behind each taillight housing that match the T-Connector adapter ends.
-
Install the Driver-Side T-Connector:
- Separate the vehicle’s wiring connectors on the driver’s side, ensuring not to break the locking tabs.
- Insert the T-Connector end with the yellow wire between the vehicle connectors.
- Ensure all connectors are clean, fully inserted, and the locking tabs are secure.
-
Route the Wiring:
- Route the T-Connector harness containing the green wire and the 4-flat connector down through the opening behind the driver’s side taillight.
- Route the 4-flat connector to the center of the vehicle.
- Route the green wire underneath the vehicle to the passenger-side taillight opening.
-
Install the Passenger-Side T-Connector:
- Repeat step 2 on the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as an existing ground stud.
- If no ground stud is available, drill a 3/32” hole.
- Clean the area of dirt and rustproofing and secure the white wire using the provided eyelet and screw.
Caution:
- Verify what is behind any surface before drilling to avoid damage or injury.
- Do not drill into exposed surfaces or the vehicle floor or bed.
-
Store the 4-Flat Connector:
- When not in use, store the 4-flat connector in the spare tire compartment.
- A mounting bracket for the 4-flat connector is sold separately.
-
Test the Installation:
- Test and verify the installation using a test light or trailer.
- Ensure all connections are complete for the T-Connector to function properly.
Specifications:
- Max. stop/turn light: (7.5 amps)
- Max. tail lights: (7.5 amps)
Safety Notes:
- Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
- Follow all installation instructions carefully.
Manufacturer Notes:
- Refer to the vehicle owner’s manual for additional guidance.
- Always use safety glasses and follow safety precautions during installation.
Installation Instructions for T-Connector Adapter for Vehicle
Part Numbers:
- 118495
Tools Required:
- Trim Panel Remover
- 10mm Socket & Ratchet or 10mm Wrench
- Drill (3/32” Drill Bit)
- Test Probe
Step-by-Step Instructions:
-
Remove the Right-Side Taillight Assembly:
- Open the tailgate.
- Remove the vehicle’s right-side taillight assembly by removing the two clips holding the taillight in place.
- Locate the connection points behind each taillight housing that match the T-Connector adapter ends.
-
Install the Driver-Side T-Connector:
- Separate the vehicle’s wiring connectors on the driver’s side, ensuring not to break the locking tabs.
- Insert the T-Connector end with the yellow wire between the vehicle connectors.
- Ensure all connectors are clean, fully inserted, and the locking tabs are secure.
-
Route the Wiring:
- Route the T-Connector harness containing the green wire and the 4-flat connector down through the opening behind the driver’s side taillight.
- Route the 4-flat connector to the center of the vehicle.
- Route the green wire underneath the vehicle to the passenger-side taillight opening.
-
Install the Passenger-Side T-Connector:
- Repeat step 2 on the passenger side using the T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as an existing ground stud.
- If no ground stud is available, drill a 3/32” hole.
- Clean the area of dirt and rustproofing and secure the white wire using the provided eyelet and screw.
Caution:
- Verify what is behind any surface before drilling to avoid damage or injury.
- Do not drill into exposed surfaces or the vehicle floor or bed.
-
Store the 4-Flat Connector:
- When not in use, store the 4-flat connector in the spare tire compartment.
- A mounting bracket for the 4-flat connector is sold separately.
-
Test the Installation:
- Test and verify the installation using a test light or trailer.
- Ensure all connections are complete for the T-Connector to function properly.
Specifications:
- Max. stop/turn light: (7.5 amps)
- Max. tail lights: (7.5 amps)
Safety Notes:
- Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum ratings.
- Follow all installation instructions carefully.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Warranty Information:
- This product is covered by a [warranty period]. For complete warranty instructions, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Manufacturer Notes:
- Refer to the vehicle owner’s manual for additional guidance.
- Always use safety glasses and follow safety precautions during installation.