Installation Instructions for Dodge Journey

Part Numbers:

• 75648
• 87487
• 44601

Tools Required:

• Wrenches: 3/4”
• Lubricant or soapy water
• Tape

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
   • Be careful not to let the mufflers fall under their own weight.
   • Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

2. Install Carriage Bolts:

   • Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
   • Leave the pull wire attached for alignment.

3. Tape Spacers to the Hitch:

   • Tape the spacers in place on the hitch before raising it into position.
   • Orient spacers as shown in the diagrams.

4. Raise the Hitch:

   • Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
   • Dual exhaust: Slide the hitch above the tailpipes.
   • Secure the hitch with conical washers and nuts.

5. Insert Handle Nuts:

   • Bend and insert handle nuts through access holes in the frame.
   • Install two (2) 1/2"-13 bolts and conical washers as shown.
   • Hold handle nuts in place to prevent rotation and bend the ends out of the way.

6. Tighten Fasteners:

   • Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
   • Tighten handle nuts to 50 lb-ft (68 N·m).

7. Reattach the Exhaust:

   • Raise the exhaust back into position and reconnect the rubber isolators.
   • Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.

Hardware List:

• (2) Carriage Bolts 1/2"-13 x 2.25” GR5
• (2) Hex Bolts 1/2"-13 x 1.50” GR5
• (4) Conical Washers
• (4) Bevel Spacers
• (2) Spacers
• (2) Handle Nuts
• (2) Pull Wires
• (2) Hex Nuts 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicles (Generic)

Part Numbers:

• 75648
• 87487
• 44601

Tools Required:

• Wrenches: 3/4”
• Lubricant or soapy water
• Tape

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
   • Be careful not to let the mufflers fall under their own weight.
   • Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

2. Install Carriage Bolts:

   • Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
   • Leave the pull wire attached for alignment.

3. Tape Spacers to the Hitch:

   • Tape the spacers in place on the hitch before raising it into position.
   • Orient spacers as shown in the diagrams.

4. Raise the Hitch:

   • Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
   • Dual exhaust: Slide the hitch above the tailpipes.
   • Secure the hitch with conical washers and nuts.

5. Insert Handle Nuts:

   • Bend and insert handle nuts through access holes in the frame.
   • Install two (2) 1/2"-13 bolts and conical washers as shown.
   • Hold handle nuts in place to prevent rotation and bend the ends out of the way.

6. Tighten Fasteners:

   • Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
   • Tighten handle nuts to 50 lb-ft (68 N·m).

7. Reattach the Exhaust:

   • Raise the exhaust back into position and reconnect the rubber isolators.
   • Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.

Hardware List:

• (2) Carriage Bolts 1/2"-13 x 2.25” GR5
• (2) Hex Bolts 1/2"-13 x 1.50” GR5
• (4) Conical Washers
• (4) Bevel Spacers
• (2) Spacers
• (2) Handle Nuts
• (2) Pull Wires
• (2) Hex Nuts 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Dodge Journey AVP/CVP

Part Numbers:

• 118567

Tools Required:

• Trim Panel Remover
• Phillips Head Screwdriver
• Drill (3/32” Drill Bit)
• 10mm Socket or Wrench
• 1/4” Socket
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and remove the vehicle's right-side taillight assembly by removing the two clips holding it in place.
   • Carefully pry the housing away from the vehicle to avoid damaging alignment tabs.
   • Repeat the process for the left-side taillight assembly.

2. Locate the Taillight Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness.
   • Separate the connectors, being careful not to break the locking tabs.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle wiring connectors on the driver’s side.
   • Lock the connectors into place securely.

4. Route the T-Connector Wiring:

   • Route the harness containing the green wire and 4-flat connector down the opening behind the driver’s side taillight.
   • Route the 4-flat harness underneath the vehicle to the center.
   • Route the harness containing the green wire underneath the vehicle and up through the opening behind the passenger’s side taillight.

   Warning:

   • Avoid routing wires near hot pipes, heat shields, the fuel tank, or areas that may pinch or break the wire.

5. Connect the Passenger-Side T-Connector:

   • Repeat Step 3 for the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

7. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable using the ring terminal.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear driver’s side of the vehicle.
   • Connect the black wire to the red power wire located on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Insert the 10-amp fuse into the fuse holder.

   Warning:

   • Ensure all connections are complete before testing the installation with a test light or trailer.

10. Mount the Black Box:

    • Mount the T-Connector’s black box using the provided double-sided tape.
    • Ensure the epoxy side of the module is pointed towards the ground to prevent water buildup.
    • Secure the remaining harness with cable ties, avoiding areas that could pinch or cut the wires.

11. Reinstall the Taillights:

    • Reinstall the taillight housing assemblies, ensuring the vehicle wiring harness is positioned properly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

    Specifications:

    • Max. stop/turn light: 2.1 amps
    • Max. tail lights: 5.6 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.

Installation Instructions for T-Connector Adapter for Dodge Journey AVP/CVP

Part Numbers:

• 118567

Tools Required:

• Trim Panel Remover
• Phillips Head Screwdriver
• Drill (3/32” Drill Bit)
• 10mm Socket or Wrench
• 1/4” Socket
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the tailgate and remove the vehicle's right-side taillight assembly by removing the two clips holding it in place.
   • Carefully pry the housing away from the vehicle to avoid damaging alignment tabs.
   • Repeat the process for the left-side taillight assembly.

2. Locate the Taillight Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness.
   • Separate the connectors, being careful not to break the locking tabs.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle wiring connectors on the driver’s side.
   • Lock the connectors into place securely.

4. Route the T-Connector Wiring:

   • Route the harness containing the green wire and 4-flat connector down the opening behind the driver’s side taillight.
   • Route the 4-flat harness underneath the vehicle to the center.
   • Route the harness containing the green wire underneath the vehicle and up through the opening behind the passenger’s side taillight.

   Warning:

   • Avoid routing wires near hot pipes, heat shields, the fuel tank, or areas that may pinch or break the wire.

5. Connect the Passenger-Side T-Connector:

   • Repeat Step 3 for the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

7. Connect the Power Wire:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable using the ring terminal.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear driver’s side of the vehicle.
   • Connect the black wire to the red power wire located on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the vehicle’s negative (-) battery cable.
   • Insert the 10-amp fuse into the fuse holder.

   Warning:

   • Ensure all connections are complete before testing the installation with a test light or trailer.

10. Mount the Black Box:

    • Mount the T-Connector’s black box using the provided double-sided tape.
    • Ensure the epoxy side of the module is pointed towards the ground to prevent water buildup.
    • Secure the remaining harness with cable ties, avoiding areas that could pinch or cut the wires.

11. Reinstall the Taillights:

    • Reinstall the taillight housing assemblies, ensuring the vehicle wiring harness is positioned properly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

Specifications:

• Max. stop/turn light: 2.1 amps
• Max. tail lights: 5.6 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional information.

Important Notices:

• Installation Summary: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

• Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

• Warranty Information: For complete warranty instructions, please download the full installation PDF.