Installation Instructions for Kia Sorento and Hyundai Santa Fe Sport (5 Passenger)

Part Numbers:

• 75772
• 44689
• 87634

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The tire release is located under the storage compartment in the back of the vehicle.

2. Remove Rear Plastic Covers:

   • Remove the driver-side rear plastic cover by unscrewing the fasteners with a #2 Phillips screwdriver and removing (4) plastic push pins.
   • Repeat for the passenger-side rear plastic cover, removing the fasteners and (3) plastic push pins. Save all removed items.

3. Lower Exhaust:

   • Detach the rear and side exhaust hangers to lower the exhaust system.

4. Raise Hitch into Position:

   • Lift the hitch into position and insert M12 bolts through the bracket and frame.
   • Note: If the bumper locator pin interferes with the hardware, trim it with an angle grinder at the shoulder for proper clearance.

5. Insert M10 Bolts:

   • Insert M10 bolts through the bracket into the frame. Hand-tighten the bolts.

6. Torque Bolts:

   • Tighten the M10 bolts first, then the M12 bolts, to the specified torque values below.

7. Reinstall Exhaust Hangers:

   • Reattach the exhaust hangers to their mounts.

8. Trim and Reinstall Plastic Covers:

   • Trim the rear plastic covers as shown in Figure 2. Raise them back into position and reinstall the fasteners and push pins removed earlier.
   • Note: Obtain the vehicle owner's approval before cutting the plastic covers.

9. Reinstall Spare Tire:

   • Ensure the spare tire is seated properly when reinstalling.

Hardware List:

• Qty (4): Bolt M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut M12 x 1.75 CL10
• Qty (1): Spacer Plate

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 5,250 lbs (2,381 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,587 kg)
  • Max Tongue Weight: 525 lbs (238 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N*m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N*m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions

Part Numbers:

• 75772
• 44689
• 87634

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• 2 Phillips Screwdriver

• Wrenches: 17mm, 19mm
• Drill Bits: None

Step-by-Step Instructions:

1. Remove Spare Tire:

   • Lower and remove the spare tire. The tire release is located under the storage compartment in the back of the vehicle.

2. Remove Rear Plastic Covers:

   • Remove the driver-side rear plastic cover by unscrewing the fasteners with a #2 Phillips screwdriver and removing (4) plastic push pins.
   • Repeat for the passenger-side rear plastic cover, removing the fasteners and (3) plastic push pins. Save all removed items.

3. Lower Exhaust:

   • Detach the rear and side exhaust hangers to lower the exhaust system.

4. Raise Hitch into Position:

   • Lift the hitch into position and insert M12 bolts through the bracket and frame.
   • Note: If the bumper locator pin interferes with the hardware, trim it with an angle grinder at the shoulder for proper clearance.

5. Insert M10 Bolts:

   • Insert M10 bolts through the bracket into the frame. Hand-tighten the bolts.

6. Torque Bolts:

   • Tighten the M10 bolts first, then the M12 bolts, to the specified torque values below.

7. Reinstall Exhaust Hangers:

   • Reattach the exhaust hangers to their mounts.

8. Trim and Reinstall Plastic Covers:

   • Trim the rear plastic covers as shown in Figure 2. Raise them back into position and reinstall the fasteners and push pins removed earlier.
   • Note: Obtain the vehicle owner's approval before cutting the plastic covers.

9. Reinstall Spare Tire:

   • Ensure the spare tire is seated properly when reinstalling.

Hardware List:

• Qty (4): Bolt M12 x 1.75 x 120 CL8.8
• Qty (4): Bolt M10 x 1.25 x 30 CL10.9
• Qty (8): Conical Washer – 1/2"
• Qty (4): Conical Washer – 7/16"
• Qty (4): Nut M12 x 1.75 CL10
• Qty (1): Spacer Plate

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 5,250 lbs (2,381 kg)
  • Max Tongue Weight: 525 lbs (238 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,587 kg)
  • Max Tongue Weight: 525 lbs (238 kg)

Manufacturer Notes:

• Tighten all M12 CL8.8 fasteners to 72 lb-ft (98 N·m).
• Tighten all M10 CL10.9 fasteners to 40 lb-ft (54 N·m).
• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Hyundai Santa Fe Sport

Part Numbers:

• 118571

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate and use a Phillips head screwdriver to remove the bolts securing the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to the alignment pins.

2. Disconnect the Wiring Harness:

   • On the driver’s side, disconnect the vehicle wiring harness from the taillight socket.
   • Separate the connector without breaking the locking tabs, ensuring the surfaces are clean and free of dirt.

3. Route the Driver-Side T-Connector:

   • Route the harness with the yellow wire underneath the vehicle, up through the opening between the bumper and body, into the driver’s side taillight pocket.

4. Route the Passenger-Side T-Connector:

   • Route the harness with the green wire across the vehicle crossmember and up through the opening between the bumper and body into the passenger’s side taillight pocket.

   Warning:

   • Ensure the wires are routed away from hot pipes, heat shields, fuel tanks, and any areas where they may be pinched or damaged.

5. Connect the T-Connector:

   • On the driver’s side, insert the T-Connector with the yellow wire between the vehicle wiring connectors.
   • Repeat for the passenger side using the T-Connector with the green wire.

6. Mount the T-Connector Black Box:

   • Mount the black box near the taillight pocket using the provided double-sided tape or cable ties.
   • Ensure the epoxy side faces downward to prevent water accumulation.

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • On the driver’s side, locate the red power wire from the T-Connector box.
   • Attach the black wire provided using the yellow butt connector.
   • Route the black wire through the taillight opening, behind the bumper, and along the exterior frame or thresholds to the engine compartment.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the black wire to the fuse holder using the yellow butt connector.
   • Insert the 10-amp fuse into the fuse holder.

10. Reconnect the Battery:

    • Reconnect the negative (-) battery cable.

    Warning:

    • Ensure all connections are complete before testing. Test the system with a test light or trailer.

11. Secure the Wiring:

    • Secure the T-Connector harness with the provided cable ties, avoiding areas that could pinch, cut, or melt the wires.

12. Reassemble the Vehicle:

    • Reinstall the taillight assemblies and any other components removed during installation, ensuring no wires are pinched or damaged.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the product’s stated ratings or the vehicle manufacturer's towing ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Hyundai Santa Fe Sport

Part Numbers:

• 118571

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillights:

   • Open the rear tailgate and use a Phillips head screwdriver to remove the bolts securing the taillights on both driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, avoiding damage to the alignment pins.

2. Disconnect the Wiring Harness:

   • On the driver’s side, disconnect the vehicle wiring harness from the taillight socket.
   • Separate the connector without breaking the locking tabs, ensuring the surfaces are clean and free of dirt.

3. Route the Driver-Side T-Connector:

   • Route the harness with the yellow wire underneath the vehicle, up through the opening between the bumper and body, into the driver’s side taillight pocket.

4. Route the Passenger-Side T-Connector:

   • Route the harness with the green wire across the vehicle crossmember and up through the opening between the bumper and body into the passenger’s side taillight pocket.

   Warning:

   • Ensure the wires are routed away from hot pipes, heat shields, fuel tanks, and any areas where they may be pinched or damaged.

5. Connect the T-Connector:

   • On the driver’s side, insert the T-Connector with the yellow wire between the vehicle wiring connectors.
   • Repeat for the passenger side using the T-Connector with the green wire.

6. Mount the T-Connector Black Box:

   • Mount the black box near the taillight pocket using the provided double-sided tape or cable ties.
   • Ensure the epoxy side faces downward to prevent water accumulation.

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury.

8. Connect the Power Wire:

   • On the driver’s side, locate the red power wire from the T-Connector box.
   • Attach the black wire provided using the yellow butt connector.
   • Route the black wire through the taillight opening, behind the bumper, and along the exterior frame or thresholds to the engine compartment.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the black wire to the fuse holder using the yellow butt connector.
   • Insert the 10-amp fuse into the fuse holder.

10. Reconnect the Battery:

    • Reconnect the negative (-) battery cable.

    Warning:

    • Ensure all connections are complete before testing. Test the system with a test light or trailer.

11. Secure the Wiring:

    • Secure the T-Connector harness with the provided cable ties, avoiding areas that could pinch, cut, or melt the wires.

12. Reassemble the Vehicle:

    • Reinstall the taillight assemblies and any other components removed during installation, ensuring no wires are pinched or damaged.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the product’s stated ratings or the vehicle manufacturer's towing ratings.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.
• Store these instructions for future reference.