Product Details
- Brand: Bulldog
- Model: 183416 182415 1824180100 CS730300 1400920383
- Includes: 24K 2-Speed Landing Gear Jacks + Motor
Description
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Bulldog 24K 2 Speed Electric Landing Gear Set Two Speed Trailer Jack Planetary Gearbox and Companion Jack Non Spring Return Drop Leg Front Plunger Pin, Bulldog Electric Motor Powered-Drive Kit, Cross Shaft Tube w/ Slotted Ends and Hardware, Manual Overrid Install Notes
Installation Instructions for 12,000 lb. Square Tube Jack
General Installation Notes:
- Ensure installation follows these instructions without modifications or alterations.
- Never place any part of the body under the jack or the load being supported.
- Fully retract and/or rotate the jack before towing.
- Verify the drop leg pin is fully inserted before using the jack.
- Block wheels to prevent rolling during operation.
- Never exceed the maximum rated capacity. Refer to product markings or decals for rated capacity.
- Avoid excessive side forces, as they may cause jack failure.
- Replace bent, broken, or worn parts before use.
- Use only on flat surfaces. For tandem applications, align jacks to share the load equally.
- All welding must be performed by an AWS-certified welder.
Tools Required:
- Torque wrench
- Ratchet set
Step-by-Step Instructions:
Direct Mount to Load-Bearing Member:
- All welding must be performed by an AWS-certified welder.
- Apply three 2-inch-long 1/4” fillet welds on both sides of the jack along the contacting surface.
- Ensure welds are as far apart as possible for maximum load strength.
- For tandem applications, align jacks to raise and lower together while sharing the load.
Weld-On Pivot Tube Mounting:
- Weld the non-beveled side of the pivot tube to the trailer tongue using a 1/4” fillet weld.
- Align the pivot mount holes vertically and secure the jack to the pivot tube with the supplied pin.
Drop Leg Operation:
Spring Return Drop Leg:
- Verify the jack is not supporting any load.
- Place your foot on the footplate to control the drop leg's return.
- Rotate the drop leg pin to disengage and carefully move the leg to the desired position.
- Rotate the pin to engage it fully in the adjustment hole.
- Ensure the pin is fully seated with no clearance between the pin and housing.
Non-Spring Return Drop Leg:
- Verify the jack is not supporting any load.
- Grasp the footplate handle to control the drop leg's descent.
- Rotate the drop leg pin to disengage and move the leg to the desired position.
- Rotate the pin to engage it fully in the adjustment hole.
- Ensure the pin is fully seated with no clearance between the pin and housing.
Maintenance:
- Lubricate gears, bushings, and screws annually with automotive grease.
- For side-wind models, use a grease gun at lubrication points near the input shaft.
- Apply lightweight oil to the input shaft bushings and drop leg pin assembly.
- Keep all components clean and free from debris.
Safety Notes:
- Fully retract and rotate the jack before towing.
- Keep clear of pinch points during operation.
- Never adjust the drop leg while the jack is under load.
Limited Warranty:
- Coverage: 5 years against defects in material and workmanship under normal use.
- Exclusions: Normal wear and tear, misuse, overloading, improper installation, or modifications.
- For complete warranty instructions, please download the full installation PDF.
Contact Information:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Powered Drive for Jacks
Tools Required:
- Welding equipment (performed by an AWS-certified welder)
- Standard tools for bolts, nuts, and wiring
Safety Instructions:
- Do not position any part of the body under the jack or load.
- Fully retract and/or rotate the jack before towing.
- Ensure the drop leg pin is fully inserted before use.
- Avoid excessive side forces; these jacks are designed for vertical loading only.
- Disconnect the battery ground cable before installation to prevent electrical shock.
- Inspect all parts for wear, damage, or deformation before use. Replace as necessary.
Installation Instructions:
-
Prepare the Jack:
- Remove the jack cross shaft.
- Refer to manufacturer service bulletins or documentation for instructions specific to hex bushings or two-speed jacks.
-
Install the Powered Drive:
- Temporarily replace the cross shaft with the powered drive/shaft assembly.
- Position the motor downward and within the jack's profile.
-
Position the Torque Stop Tube:
- With the powered drive installed, use it to locate the torque stop tube on the outer tube of the jack.
- Weld the torque stop tube at the marked location using AWS-certified welding procedures.
-
Assemble the Powered Drive:
- Place the energy-absorbing rubber bumper into the torque stop tube to prevent motor rotation.
- Attach the powered drive cover using 1/4” x 1” bolts and bonded washers. Torque bolts to 6 ft-lbs.
- Apply thread lock or retaining compound to the bolts (optional).
-
Tandem Jack System:
- If running tandem jacks, use the included hex coupling.
- Weld the coupling to a 1-inch Schedule 40 pipe.
- Cross-drill a 3/8” hole in the pipe and secure with a 3/8” x 2” bolt and lock nut. Torque to 18 ft-lbs.
Wiring Instructions:
- Disconnect the battery ground cable.
- Attach the terminal box to the trailer in a location accessible for powered drive and harness connections.
- Route and attach the powered drive leads, wiring harness leads, and battery leads to the terminal box.
- Mount the switch box on the trailer (hardware not included).
- Reconnect the battery ground cable and test the powered drive operation.
- Seal all terminal box entrances to protect the wiring.
Maintenance:
- The powered drive is sealed and maintenance-free.
- Maintain the jack and battery system per the manufacturer's instructions.
- Ensure all electrical connections are tight and free of corrosion.
Limited Warranty:
- A five-year limited warranty covers material and workmanship defects.
- The warranty excludes normal wear, abuse, improper installation, and unauthorized alterations.
Technical Support:
For technical support, assistance, or replacement parts:
- Visit www.trailerjacks.com or call 877-869-6690.
WARNING: Failure to follow instructions and warnings may result in property damage, serious injury, or death.