BULLDOG Powered Utility Electric Winch 4,500 lbs Capacity 50 ft Rope Black Finish Lifetime Warranty Remote Included - 500402
Model: 500402Bulldog® Utility Winch - Part Number: 500402
Navigating rough terrains or managing heavy loads shouldn't be a challenge that keeps you from enjoying your outdoor adventures or efficiently handling work tasks. With Bulldog® Utility Winches, you're equipped to tackle any job with ease, ensuring that your day is productive, adventurous, or whatever you envision it to be. Bulldog® provides a robust selection of utility winches, including compact, lightweight, and heavy-duty options, designed to offer the perfect balance of power and reliability for loading trailers, positioning cargo, or moving vehicles. Engineered by some of the most forward-thinking professionals in the industry, Bulldog's comprehensive range of utility winches is built with premium materials and cutting-edge manufacturing techniques. These winches boast high-torque motors, advanced gear systems, and dual-braking mechanisms, wrapped in sleek, modern designs that not only perform exceptionally under the toughest conditions but also enhance the appearance of any setup. Whether for recreational, professional, or emergency use, Bulldog® delivers unmatched versatility and strength to meet and exceed the demands of any task.
Key Features
- Power in and power out for powerful retraction and rapid rope payout
- High-torque permanent magnet motor for a higher pull at a lower amp
- 3-stage planetary gearbox for reliable performance in tough conditions
- Lift or lower clutch lever for easy transition between gear engagement and free spooling
- Dual brakes include both automatic load-holding mechanical brake and slip-free motor dynamic brake for sure, confident control without slippage
- Integrated contactor assembly
- Circuit breakers automatically shut off the winch to prevent motor overheating
Winch Specifications
| Feature | Specification |
|---|---|
| Warranty | Lifetime |
| Motor | 12V DC, 1200 W, 1.6 HP |
| Rated Line Pull | 4,500 lbs (2041 kg) |
| Rope Diameter | 1/4" (6.3 mm) |
| Rope Length | 50 ft (15.24 m) |
| Rope Included | Yes |
| Remote Included | Yes |
| Winch Weight | 27.44 lbs (12.0 kg) |
| Gross Weight | 37.2 lbs (16.0 kg) |
| Line Speed and Amp. Draw | Varies with the load from 25 fpm at no load to 330 fpm at 4,500 lbs pull |
| Packaging | Litho Box |
Line Pull and Speed Data
- No Load: Line Pull 21.3 lbs, Speed 25 fpm, 12V Amps: 25
- 1,000 lbs: Line Pull 16.4 lbs, Speed 110 fpm, 12V Amps: 110
- 2,000 lbs: Line Pull 11.8 lbs, Speed 210 fpm, 12V Amps: 210
- 2,500 lbs: Line Pull 10.5 lbs, Speed 240 fpm, 12V Amps: 240
- 3,000 lbs: Line Pull 8.2 lbs, Speed 270 fpm, 12V Amps: 270
- 3,500 lbs: Line Pull 5.9 lbs, Speed 290 fpm, 12V Amps: 290
- 4,000 lbs: Line Pull 4.6 lbs, Speed 310 fpm, 12V Amps: 310
- 4,500 lbs: Line Pull 1.3 lbs, Speed 330 fpm, 12V Amps: 330
Rope Capacity by Layer
- 1st Layer: Line Pull 4,500 lbs, Rope Capacity 7.9 ft
- 2nd Layer: Line Pull 3,722 lbs, Rope Capacity 17.4 ft
- 3rd Layer: Line Pull 3,174 lbs, Rope Capacity 28.6 ft
- 4th Layer: Line Pull 2,766 lbs, Rope Capacity 41.4 ft
- 5th Layer: Line Pull 2,451 lbs, Rope Capacity 50.0 ft
Selecting the Right Utility Winch
Selecting the right utility winch is crucial for handling tasks efficiently, whether it's pulling vehicles out of ditches, removing tree stumps, or recovering ATVs. The Bulldog® Utility Winch 500402, with a 4,500 lbs capacity, is designed for a broad range of applications, ensuring performance and reliability. Remember to calculate the total weight of the load and apply a safety multiplier of 1.5 to determine the appropriate winch capacity for your needs.
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Product Details
- Brand: Bargman
- Model: 500402
- Includes: Electric Winch
Description
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BULLDOG Powered Utility Electric Winch 4,500 lbs Capacity 50 ft Rope Black Finish Lifetime Warranty Remote Included - 500402 Install Notes
Installation Instructions for DC Series Utility Winches
Part Numbers:
- DC2500
- DC3500
- DC4500
Tools Required:
- Adjustable Wrench
- 3/8” Ratchet
- 9/16” Socket
- 9/16” Combination Wrench
Step-by-Step Instructions:
Safety Precautions:
- Read and understand all instructions before installation.
- Ensure proper use of safety gear, including ANSI-approved gloves and eye protection.
- Keep all body parts clear of the winch cable and hook during operation.
Winch Installation:
-
Mounting the Winch:
- Use a surface strong enough to support the winch’s rated capacity.
- Secure with M10x1.5 grade 8.8 bolts, nuts, and lock washers. Torque to 40 ft-lbs.
- Ensure proper alignment and bolt placement for efficient operation.
-
Wiring the Winch:
- Use a battery with at least 650 cold-cranking amps.
- Connect the red cable to the positive terminal and the black cable to the negative terminal.
- Use zip ties to secure cables and prevent contact with sharp edges or heat sources.
Operating the Winch:
-
Spooling the Cable:
- Keep at least 5 wraps of cable on the drum during operation.
- Use the clutch lever to disengage for free spooling.
-
Pulling a Load:
- Engage the clutch before pulling and ensure proper alignment.
- Use the pendant remote control to operate the winch.
-
Using Snatch Blocks:
- For increased pulling power or redirecting the pull, use a snatch block.
- Always ensure components are rated for the load being pulled.
Maintenance:
- Inspect the winch and cable regularly for signs of wear or damage.
- Lubricate moving parts with Shell EP2 grease or equivalent as needed.
- Tighten and inspect all mounting hardware periodically.
Specifications:
| Model | Max Line Pull | Wire Rope | Power Source | Line Speed |
|---|---|---|---|---|
| DC2500 | 2,500 lbs | 3/16” x 50 ft | 12V DC | 4.2 FPM |
| DC3500 | 3,500 lbs | 7/32” x 50 ft | 12V DC | 10.5 FPM |
| DC4500 | 4,500 lbs | 1/4” x 50 ft | 12V DC | 10.5 FPM |
Safety Notes:
- Never exceed the winch’s rated capacity.
- Avoid side pulls and ensure the load is evenly distributed.
- Always maintain a minimum of 5 cable wraps on the drum.
Warranty Information:
- Coverage: Limited lifetime warranty on winch; 1 year on electrical components.
- Exclusions: Normal wear, improper installation, misuse, and unauthorized modifications.
- For complete warranty instructions, please download the full installation PDF.
For Technical Support: Our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
WARNING: Failure to follow these warnings and instructions may result in property damage, serious injury, or death.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information, please download the full installation PDF.
