Installation Instructions for 2022-Current Ford Maverick

Part Numbers:

• 76557
• 84557
• CQT76557

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 7 mm, 19 mm, 11/16"
• Socket Extension
• Flat Head Screwdriver
• Die Grinder
• Soapy Water
• Exhaust Removal Pliers
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove two rubber hangers.
   • Ensure the exhaust is properly supported before removing the hangers.

2. Remove Bottom Appearance Panel:

   • Using a 7 mm socket and a flat head screwdriver, remove eight screws and one rivet from the passenger-side bottom appearance panel.
   • Return two screws to the vehicle owner.

3. Remove Bolts:

   • Using a 19 mm socket, remove two M12 bolts from the bottom surface of the chassis on both sides of the vehicle.

4. Install Hitch:

   • Feed one carriage bolt and one spacer through the access hole using pull wires on both sides of the vehicle.
   • Leave pull wires attached while raising the hitch into position.
   • Feed the pull wires through the hitch bracket slot, then remove the pull wires.
   • Loosely install one 7/16" conical washer and one 7/16" hex nut on both sides.
   • Insert three spacers between the offset bracket tab and the mounting surface.
   • Loosely secure the hitch using one M12 bolt and one 1/2" conical washer on the driver side.
   • Install three M12 bolts and three 1/2" conical washers into the remaining holes.

5. Tighten Fasteners:

   • Tighten all M12 fasteners to 68 ft-lbs (92 N*m).
   • Tighten all 7/16" fasteners to 50 ft-lbs (68 N*m).

6. Trim Appearance Panel:

   • Using a die grinder, trim the bottom appearance panel as shown in the instructions.
   • Reinstall the appearance panel using six screws and one rivet removed earlier.

7. Reinstall Exhaust:

   • Reinstall the rubber hangers and exhaust muffler.

Hardware List:

• (2) Carriage Bolt 7/16"-14 x 2.00" GR5
• (2) Hex Nut 7/16"-14 GR2
• (2) Conical Washer 7/16"
• (2) Spacer 0.250" x 1.00" x 3.00"
• (2) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 70 mm CL8.8
• (4) Conical Washer 1/2"
• (2) Spacer 0.250" x 1.50" x 3.00"
• (1) Spacer 0.375" x 1.50" x 3.00"
• (3) Bolt M12 x 1.75 x 40 mm CL8.8

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 60 minutes.
• For detailed photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for Vehicle (2022-Current)

Part Numbers:

• 76557
• 84557
• CQT76557

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 7 mm, 19 mm, 11/16"
• Socket Extension
• Flat Head Screwdriver
• Die Grinder
• Soapy Water
• Exhaust Removal Pliers
• Wire Brush

Step-by-Step Instructions:

1. Lower Exhaust Muffler:

   • Use soapy water to lubricate the exhaust rubber hangers.
   • Using exhaust removal pliers, remove two rubber hangers.
   • Ensure the exhaust is properly supported before removing the hangers.

2. Remove Bottom Appearance Panel:

   • Using a 7 mm socket and a flat head screwdriver, remove eight screws and one rivet from the passenger-side bottom appearance panel.
   • Return two screws to the vehicle owner.

3. Remove Bolts:

   • Using a 19 mm socket, remove two M12 bolts from the bottom surface of the chassis on both sides of the vehicle.

4. Install Hitch:

   • Feed one carriage bolt and one spacer through the access hole using pull wires on both sides of the vehicle.
   • Leave pull wires attached while raising the hitch into position.
   • Feed the pull wires through the hitch bracket slot, then remove the pull wires.
   • Loosely install one 7/16" conical washer and one 7/16" hex nut on both sides.
   • Insert three spacers between the offset bracket tab and the mounting surface.
   • Loosely secure the hitch using one M12 bolt and one 1/2" conical washer on the driver side.
   • Install three M12 bolts and three 1/2" conical washers into the remaining holes.

5. Tighten Fasteners:

   • Tighten all M12 fasteners to 68 ft-lbs (92 N*m).
   • Tighten all 7/16" fasteners to 50 ft-lbs (68 N*m).

6. Trim Appearance Panel:

   • Using a die grinder, trim the bottom appearance panel as shown in the instructions.
   • Reinstall the appearance panel using six screws and one rivet removed earlier.

7. Reinstall Exhaust:

   • Reinstall the rubber hangers and exhaust muffler.

Hardware List:

• (2) Carriage Bolt 7/16"-14 x 2.00" GR5
• (2) Hex Nut 7/16"-14 GR2
• (2) Conical Washer 7/16"
• (2) Spacer 0.250" x 1.00" x 3.00"
• (2) Pull Wire 7/16"
• (1) Bolt M12 x 1.75 x 70 mm CL8.8
• (4) Conical Washer 1/2"
• (2) Spacer 0.250" x 1.50" x 3.00"
• (1) Spacer 0.375" x 1.50" x 3.00"
• (3) Bolt M12 x 1.75 x 40 mm CL8.8

Safety Notes:

• Always wear safety glasses during installation.
• Periodically check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust fumes from entering.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg) tongue weight.
• Weight Distributing Capacity: 4,500 lbs (2,043 kg) trailer weight, 675 lbs (306 kg).
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

• This product comes with a standard warranty period of [X] years.
• Coverage includes [details on coverage].
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Always adhere to the towing vehicle manufacturer’s weight rating or the hitch’s maximum load rating, whichever is lower.

Installation Instructions for T-One® T-Connector for Ford Maverick

Part Numbers:

• 118866

Tools Required:

• 8mm Socket & Ratchet or 8mm Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Tailgate:

   • Remove the 8mm bolts securing the taillight assemblies on both the driver’s and passenger’s sides.
   • Carefully remove the taillights, ensuring not to damage the locking tabs. Set the taillights aside.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight assemblies.
   • Ensure all connectors are clean and free of dirt.

3. Route the Driver-Side T-Connector:

   • Route the harness containing the yellow wire up through the opening between the bed side and frame into the driver’s side taillight pocket.
   • Use a fish wire to guide the harness through the taillight pocket and bed side for ease of installation.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure all connector surfaces are clean and secure the locking tabs.

5. Mount the Black Box:

   • Underneath the vehicle, below the driver’s side taillight pocket, mount the T-One® Connector black box using the provided double-sided tape.
   • Ensure the epoxy side of the module faces downward to prevent water accumulation.

6. Ground the White Wire:

   • Locate a suitable grounding point near the black box, such as an existing ground stud.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Clean the grounding area to remove dirt and rustproofing.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

7. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire behind the rear bumper to the passenger side.
   • Guide the harness up through the opening between the bed side and frame into the passenger’s side taillight pocket.

8. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.
   • Ensure all connector surfaces are clean and secure the locking tabs.

9. Route the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the provided yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

10. Install the Power Wire:

    • Route the black 12-gauge wire along the vehicle’s frame rail to the engine compartment.
    • Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

11. Connect the Power Wire to the Black Box:

    • Attach the black 12-gauge wire to the black power wire on the T-One® Connector black box using the provided yellow butt connector.

12. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

13. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other components removed during installation.
    • Ensure no wires are pinched or damaged.

14. Secure the Harness:

    • Use cable ties to secure any loose wires and mount the trailer tow harness in an accessible location using a bracket or electrical box.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Always follow warnings and instructions printed on the tow vehicle’s battery.

Installation Instructions for T-One® T-Connector for Ford Maverick

Part Numbers:

• 118866

Tools Required:

• 8mm Socket & Ratchet or 8mm Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Tailgate:

   • Remove the 8mm bolts securing the taillight assemblies on both the driver’s and passenger’s sides.
   • Carefully remove the taillights, ensuring not to damage the locking tabs. Set the taillights aside.

2. Disconnect the Wiring Harness:

   • Disconnect the vehicle wiring harness from both taillight assemblies.
   • Ensure all connectors are clean and free of dirt.

3. Route the Driver-Side T-Connector:

   • Route the harness containing the yellow wire up through the opening between the bed side and frame into the driver’s side taillight pocket.
   • Use a fish wire to guide the harness through the taillight pocket and bed side for ease of installation.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure all connector surfaces are clean and secure the locking tabs.

5. Mount the Black Box:

   • Underneath the vehicle, below the driver’s side taillight pocket, mount the T-One® Connector black box using the provided double-sided tape.
   • Ensure the epoxy side of the module faces downward to prevent water accumulation.

6. Ground the White Wire:

   • Locate a suitable grounding point near the black box, such as an existing ground stud.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Clean the grounding area to remove dirt and rustproofing.

   Caution: Verify the area behind the surface before drilling to avoid damage or injury.

7. Route the Passenger-Side T-Connector:

   • Route the harness containing the green wire behind the rear bumper to the passenger side.
   • Guide the harness up through the opening between the bed side and frame into the passenger’s side taillight pocket.

8. Connect the Passenger-Side T-Connector:

   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.
   • Ensure all connector surfaces are clean and secure the locking tabs.

9. Route the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the provided yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

10. Install the Power Wire:

    • Route the black 12-gauge wire along the vehicle’s frame rail to the engine compartment.
    • Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

11. Connect the Power Wire to the Black Box:

    • Attach the black 12-gauge wire to the black power wire on the T-One® Connector black box using the provided yellow butt connector.

12. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable and insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

13. Reassemble the Vehicle:

    • Reinstall the taillight assemblies, trim panels, and any other components removed during installation.
    • Ensure no wires are pinched or damaged.

14. Secure the Harness:

    • Use cable ties to secure any loose wires and mount the trailer tow harness in an accessible location using a bracket or electrical box.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.