Product Details
- Brand: Curt
- Model: CU48BA
- Includes: Semi-Custom 5th Wheel Brackets, Universal 5th Wheel Base Rails, CrossWing 5th Wheel Hitch
Compatibility Chart
Get Expert Help
Curt CrossWing Lightweight 5th Wheel Hitch (20K Towing Capacity) for 2003-2012 Dodge Ram 2500 3500 Install Notes
Installation Instructions for CURT 5th Wheel Hitch - Models 16100 & 16200 ### Part Numbers: - 16100 (Gloss Black) - 16200 (Carbide Black) ### Wiring Access Location: Not mentioned. ### Tools Required: - Torque wrench - Socket set - Drill: 3/16" and 1" drill bits (for some Dodge applications) - Wrench: 3/4" - C-clamps - 7/32" drill bit ### Step-by-Step Instructions: 1. Preparation: - Ensure that the vehicle is on a firm, level surface. - Do not install base rails over plastic bed liners. They must be cut out of the way. Installation is possible on a spray liner, but check curing times. - Use only the provided grade 8 bolts, nuts, and washers for installation. 2. Positioning Base Rails: - Raise the rear of the truck high enough to install jack stands under the rear spring hanger bracket to provide space for installing the 5th wheel brackets. - Center the 5th wheel hitch between the fender wells and ensure the base rails are square. Adjust the position until both diagonal measurements are the same. 3. Drilling and Installing the Base Rails: - Drill 10 holes (check for obstructions before drilling). First, use a 3/16" drill bit and then enlarge with a 17/32" drill bit. - Insert 1/2" - 13 x 2" carriage bolts through each hole. - Use 5/16" U-shaped spacers to fill the corrugations in the bed floor. 4. Installing Mounting Brackets: - Install the mounting brackets over the carriage bolts with the long brackets on the front bolts and short brackets on the rear bolts. - Secure the carriage bolts through the brackets with flat washers, lock washers, and hex nuts. Torque all nuts to 110 lb-ft. 5. Drilling Frame for Ribbed Neck Bolts: - Drill two holes in the frame for each bracket. Select the holes that give the largest spread between bolts. Install ribbed neck bolts with the threads pointing outward. - Use the provided fish wire to pull the ribbed neck bolts through the frame. - Tighten the nuts until the bolt heads seat. Lubricate the knurls of all rib neck bolts. Torque to 110 lb-ft. 6. Vehicle-Specific Installation Notes: - For some vehicles, like the Dodge Ram or Chevrolet Silverado, vehicle-specific bracket kits may be required. - In some cases, additional drilling may be necessary to accommodate spacers or avoid interference with components like fuel or brake lines. ### Hardware List: - 2x Base rails - 1x Long mounting bracket, right - 1x Short mounting bracket, right - 1x Short mounting bracket, left - 1x Long mounting bracket, left - 10x U-shaped spacer, 5/16" - 8x Ribbed neck bolt, 1/2" - 13 x 1-1/2" - 10x Carriage bolt, 1/2" - 13 x 2" - 18x Lock washer, 1/2" - 18x Hex nut, 1/2" - 13 - 10x Flat washer, 1/2" - 2x Round hole spacer, 1/2" x 1-1/4" x 2-1/2" - 2x Carriage bolt, 1/2" - 13 x 4-1/2" - 2x Round tube spacer, 1" OD x 14 GA, A-513 - 1x Fish wire ### Safety Notes: - Always check for obstructions before drilling to prevent damage to fuel or brake lines. - If the truck is raised, ensure it is properly blocked and restrained to prevent sudden falling, which can cause injury. - Never exceed the vehicle manufacturer’s recommended towing capacity. ### Specifications: - Various torque specifications: 1/2" bolts to 110 lb-ft, Ribbed neck bolts to 110 lb-ft. - Custom bracket kits required for some vehicles (e.g., Dodge, Chevrolet).
Installation Instructions for 5th Wheel Hitch - Models 16100 & 16200
Part Numbers:
- 16100 (Gloss Black)
- 16200 (Carbide Black)
Wiring Access Location:
- Not mentioned.
Tools Required:
- Torque wrench
- Socket set
- Drill: 3/16" and 1" drill bits (for some applications)
- Wrench: 3/4"
- C-clamps
- 7/32" drill bit
Step-by-Step Instructions:
-
Preparation:
- Ensure that the vehicle is on a firm, level surface.
- Do not install base rails over plastic bed liners. They must be cut out of the way. Installation is possible on a spray liner, but check curing times.
- Use only the provided grade 8 bolts, nuts, and washers for installation.
-
Positioning Base Rails:
- Raise the rear of the truck high enough to install jack stands under the rear spring hanger bracket to provide space for installing the 5th wheel brackets.
- Center the 5th wheel hitch between the fender wells and ensure the base rails are square. Adjust the position until both diagonal measurements are the same.
-
Drilling and Installing the Base Rails:
- Drill 10 holes (check for obstructions before drilling). First, use a 3/16" drill bit and then enlarge with a 17/32" drill bit.
- Insert 1/2" - 13 x 2" carriage bolts through each hole.
- Use 5/16" U-shaped spacers to fill the corrugations in the bed floor.
-
Installing Mounting Brackets:
- Install the mounting brackets over the carriage bolts with the long brackets on the front bolts and short brackets on the rear bolts.
- Secure the carriage bolts through the brackets with flat washers, lock washers, and hex nuts. Torque all nuts to 110 lb-ft.
-
Drilling Frame for Ribbed Neck Bolts:
- Drill two holes in the frame for each bracket. Select the holes that give the largest spread between bolts. Install ribbed neck bolts with the threads pointing outward.
- Use the provided fish wire to pull the ribbed neck bolts through the frame.
- Tighten the nuts until the bolt heads seat. Lubricate the knurls of all rib neck bolts. Torque to 110 lb-ft.
-
Vehicle-Specific Installation Notes:
- For some vehicles, like certain models, vehicle-specific bracket kits may be required.
- In some cases, additional drilling may be necessary to accommodate spacers or avoid interference with components like fuel or brake lines.
Hardware List:
- 2x Base rails
- 1x Long mounting bracket, right
- 1x Short mounting bracket, right
- 1x Short mounting bracket, left
- 1x Long mounting bracket, left
- 10x U-shaped spacer, 5/16"
- 8x Ribbed neck bolt, 1/2" - 13 x 1-1/2"
- 10x Carriage bolt, 1/2" - 13 x 2"
- 18x Lock washer, 1/2"
- 18x Hex nut, 1/2" - 13
- 10x Flat washer, 1/2"
- 2x Round hole spacer, 1/2" x 1-1/4" x 2-1/2"
- 2x Carriage bolt, 1/2" - 13 x 4-1/2"
- 2x Round tube spacer, 1" OD x 14 GA, A-513
- 1x Fish wire
Safety Notes:
- Always check for obstructions before drilling to prevent damage to fuel or brake lines.
- If the truck is raised, ensure it is properly blocked and restrained to prevent sudden falling, which can cause injury.
- Never exceed the vehicle manufacturer’s recommended towing capacity.
Specifications:
- Various torque specifications: 1/2" bolts to 110 lb-ft, Ribbed neck bolts to 110 lb-ft.
- Custom bracket kits required for some vehicles (e.g., certain models).
Installation Notes:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for 5th Wheel Hitch Assembly (Model 16600)
Part Numbers:
- 16600
Weight Capacity:
- Gross Trailer Weight (GTW): 20,000 lbs
- Vertical Load: 5,000 lbs
Tools Required:
- Ratchet
- Torque wrench
- Socket set
Torque Specifications:
- 1/2" Bolt: 65 ft-lbs
- M20 Bolt: 300 ft-lbs
Hardware List:
- 1 Base weldment
- 1 Upper weldment
- 1 Lower coupler assembly
- 1 Lube plate
- 2 Hex bolts (1/2")
- 2 Nylock nuts (1/2")
- 1 Bushing
- 1 Hex head cap screw (M20)
- 1 Nylock nut (M20)
- 1 Flat washer (M20)
- 4 Spacers (0.094")
- 4 Base rail mounting clips
- 4 Base rail mounting pins (1/2")
Step-by-Step Instructions:
Step 1: Preparing the Base Rails
- Check the base rails for proper installation and alignment.
- Ensure base rails are parallel and diagonally measured for equal distance.
Step 2: Attach the Lower Coupler
- Attach the lower coupler assembly (#3) to the base weldment (#1) using the M20 bolt, washer, and nut (#8, #9, #10).
- Torque the M20 bolt to 300 ft-lbs.
Step 3: Mount to the Base Rails
- Align the 5th wheel's tabs with the slots in the base rails.
- Secure with four rail mounting pins (#13) and clips (#12). Use spacers (#11) to reduce rattling if needed.
Step 4: Install the Upper Weldment
- Place the upper weldment (#2) and lube plate (#4) on the trailer kingpin.
- Insert two 1/2" hex bolts (#5) and secure with nylock nuts (#6).
- Torque the bolts to 65 ft-lbs.
Step 5: Coupling the Trailer
- Align the trailer coupler with the hitch head, ensuring it is 1 inch above the hitch head.
- Back the tow vehicle until the coupler contacts the hitch.
- Push the hitch handle in and turn clockwise to lock it. Insert the safety pin to secure.
Step 6: Uncoupling
- Set the parking brake and chock the trailer wheels.
- Remove the safety pin and pull the hitch handle out.
- Lower the trailer jacks until the coupler clears the hitch, then drive the tow vehicle away.
Maintenance:
- Inspect the lube plate: Before each use and every 1,000 miles.
- Lubricate the head pivot point: Before each use.
- Torque the 1/2" bolts: After the first 500 miles, then every 1,000 miles.
- Torque the lower M20 bolt: Before each use and every 1,000 miles.
- Clean the hitch: After each use, especially before long-term storage.
Safety Notes:
- Never exceed the towing capacity of any component in the towing system.
- Always chock the trailer to prevent movement during coupling and uncoupling.
- Do not torque the upper M20 bolt; it is designed to make contact without applying clamping force.
- Perform a pull test before towing to ensure proper coupling.
Notes:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
- Attention: For warranty information, including details about coverage and duration, please download the full installation PDF.