Product Details
- Brand: Curt
- Model: 16515
- UPC: 612314160150
- Includes: E16 5th Wheel Hitch Head Only
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CURT E16 5th Wheel Hitch Head Assembly Sixteen Thousand Pound Capacity Legs Required 16515 Install Notes
Installation Instructions for CURT E16 5th Wheel Hitch (Model 16515) ### Part Numbers: - 16515 ### Wiring Access Location: Not mentioned. ### Tools Required: - Wrenches - Torque wrench - Drill (for mounting brackets) - Level ### Step-by-Step Instructions: 1. Unpacking: - The 16515 5th Wheel Assembly ships in three boxes: - Box 1: Contains Hitch Head Assembly, Handle, Handle Grip, Cross Member Weldment, and Bolt Kit. - Box 2: Contains R5 Roller (Sold Separately). - Box 3: Contains Base Rails (Sold Separately). 2. Hitch Handle Assembly: - Rotate the handle shaft so the bolt hole is at the top. - Slide the handle onto the handle shaft with the grip pointed downward. - Fasten the hitch handle using the supplied bolt and nylock nut. 3. Hitch Assembly: - Attach the hitch handle to the hitch head. - Place the mounting rails in the bed of the truck following the installation instructions. - Secure the R5 Roller into the mounting rails using clevis pins and hairpin clips. - Slide the cross member weldment into the R5 Roller. - Insert ½” x 1 ¾” bolts into the cross member and torque to 75 ft-lbs. - Place the hitch head onto the cross member weldment and secure it with clevis pins and hairpin clips. 4. Setting Up the Hitch: - Ensure the cross member is set to the proper height, providing at least 5½” clearance between the trailer’s nose and the truck’s bed. - Adjust the hitch height for a level towing attitude. If necessary, adjust the cross member and re-torque fasteners to 75 ft-lbs. 5. Coupling the Trailer: - Verify the trailer is level and the truck’s parking brake is engaged. - Rotate the hitch handle and pull it to the open position. - Back the truck to align the kingpin with the skid plate and slide the kingpin into the hitch head. - Lock the hitch by rotating the handle to the "down" position. - Attach electrical and breakaway connectors and remove wheel chocks. 6. Uncoupling the Trailer: - Block the trailer’s wheels. - Rotate the handle to open the hitch and ensure the kingpin is fully disengaged. - Check that the slide bar is open and the kingpin box is off the skid plate. ### Hardware List: - 2x 16200 Base Rails (Sold Separately) - 1x 16500 R5 Roller (Sold Separately) - 1x CM-16515-HHA Hitch Head Assembly - 1x CM-16515-H Handle - 1x CM-16515-HG Handle Grip - 1x CM-16515-CMW Cross Member Weldment - 1x CM-16515-BK Bolt Kit (includes all hardware) ### Safety Notes: - Warning: Do not position yourself or others between the truck and trailer or under the trailer's kingpin area during coupling or uncoupling. - Always ensure proper clearance between the trailer nose and truck bed sides. - Do not exceed the hitch’s rated capacity of 16,000 lbs for trailer weight and 3,750 lbs for kingpin weight. - Ensure all fasteners are tightened and re-torqued to 75 ft-lbs periodically. ### Specifications: - Gross Load Capacity (Weight Carrying Hitch): 16,000 lbs trailer weight, 3,750 lbs tongue weight. - Adjustable Height: From 14¼” to 18¼” in 1” increments. - Install Time: Varies depending on experience.
Installation Instructions for E16 5th Wheel Hitch (Model 16515)
Part Numbers:
- 16515
Wiring Access Location:
- Not mentioned.
Tools Required:
- Wrenches
- Torque wrench
- Drill (for mounting brackets)
- Level
Step-by-Step Instructions:
-
Unpacking:
- The 16515 5th Wheel Assembly ships in three boxes:
- Box 1: Contains Hitch Head Assembly, Handle, Handle Grip, Cross Member Weldment, and Bolt Kit.
- Box 2: Contains R5 Roller (Sold Separately).
- Box 3: Contains Base Rails (Sold Separately).
- The 16515 5th Wheel Assembly ships in three boxes:
-
Hitch Handle Assembly:
- Rotate the handle shaft so the bolt hole is at the top.
- Slide the handle onto the handle shaft with the grip pointed downward.
- Fasten the hitch handle using the supplied bolt and nylock nut.
-
Hitch Assembly:
- Attach the hitch handle to the hitch head.
- Place the mounting rails in the bed of the truck following the installation instructions.
- Secure the R5 Roller into the mounting rails using clevis pins and hairpin clips.
- Slide the cross member weldment into the R5 Roller.
- Insert ½” x 1 ¾” bolts into the cross member and torque to 75 ft-lbs.
- Place the hitch head onto the cross member weldment and secure it with clevis pins and hairpin clips.
-
Setting Up the Hitch:
- Ensure the cross member is set to the proper height, providing at least 5½” clearance between the trailer’s nose and the truck’s bed.
- Adjust the hitch height for a level towing attitude. If necessary, adjust the cross member and re-torque fasteners to 75 ft-lbs.
-
Coupling the Trailer:
- Verify the trailer is level and the truck’s parking brake is engaged.
- Rotate the hitch handle and pull it to the open position.
- Back the truck to align the kingpin with the skid plate and slide the kingpin into the hitch head.
- Lock the hitch by rotating the handle to the "down" position.
- Attach electrical and breakaway connectors and remove wheel chocks.
-
Uncoupling the Trailer:
- Block the trailer’s wheels.
- Rotate the handle to open the hitch and ensure the kingpin is fully disengaged.
- Check that the slide bar is open and the kingpin box is off the skid plate.
Hardware List:
- 2x Base Rails (Sold Separately)
- 1x R5 Roller (Sold Separately)
- 1x Hitch Head Assembly
- 1x Handle
- 1x Handle Grip
- 1x Cross Member Weldment
- 1x Bolt Kit (includes all hardware)
Safety Notes:
- Warning: Do not position yourself or others between the truck and trailer or under the trailer's kingpin area during coupling or uncoupling.
- Always ensure proper clearance between the trailer nose and truck bed sides.
- Do not exceed the hitch’s rated capacity of 16,000 lbs for trailer weight and 3,750 lbs for kingpin weight.
- Ensure all fasteners are tightened and re-torqued to 75 ft-lbs periodically.
Specifications:
- Gross Load Capacity (Weight Carrying Hitch): 16,000 lbs trailer weight, 3,750 lbs tongue weight.
- Adjustable Height: From 14¼” to 18¼” in 1” increments.
- Install Time: Varies depending on experience.
Installation Notes:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.