Product Details
- Brand: Fulton
- Model: FW32000101
- Includes: F2 Marine Trailer Winch
Description
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Fulton F2 Marine Trailer Winch Two-Speed 3,200 lbs Capacity 20 ft Sharkskin Strap Adjustable Handle Lifetime Warranty - FW32000101 Boat Winch Install Notes
Installation Instructions for Trailer Winch
Part Numbers:
- FW32000101
Tools Required:
- 9/16" socket or wrench
- Torque wrench
Step-by-Step Instructions:
Mounting the Winch:
- Ensure the mounting surface is at least as large as the winch frame footprint.
- Use the three (3) supplied 3/8” diameter grade-5 carriage bolts and lock nuts.
- Torque the bolts to 28-30 ft-lbs.
- Verify the winch is securely mounted before use.
Installing the Handle Roller Assembly:
- Assemble the handle roller as shown in the diagram.
- Tighten the lock nut to 20-25 ft-lbs using a 9/16” socket.
Adjusting the Handle:
- Adjust the handle for length (6” to 9”) and for right or left-hand drive:
- Remove the bolt and washers on each side of the drive shaft.
- Push the hex shaft 1/2”-3/4” through to the opposite side, keeping internal gears aligned.
- Attach the handle bolt and washers on the handle side and torque to 22-25 ft-lbs.
- Repeat for the other side of the shaft without overtightening.
Attaching the Winch Strap:
- Use the strap anchor provided with the winch.
- Pass the strap loop under the cross bolt and through the anchor slot.
- Insert the strap anchor into the strap loop and pull tight.
- Maintain a minimum of three complete wraps of strap on the drum.
Operating the Winch:
- Letting Out Line/Load:
- Firmly grip the winch handle.
- Disengage the ratchet plunger or engage it in the reverse direction.
- Slowly let out the strap while ensuring the ratchet plunger is engaged to hold the load when paused.
- Taking In Line/Load:
- Engage the ratchet plunger in the forward/loading position.
- Turn the handle to wind the strap properly onto the drum.
- Pause by ensuring the ratchet plunger holds the load.
Maintenance:
- Inspect and replace any damaged or worn parts before use.
- Keep gears, ratchet contact points, and shaft bushings lubricated with light oil or grease.
- Clean the winch occasionally with mild soap and water to maintain its performance and appearance.
Safety Notes:
- Never release the crank handle unless the ratchet plunger is fully engaged.
- Avoid standing alongside the winch or guiding the strap with hands.
- Do not exceed the maximum rated capacity as stamped on the winch.
- Use tie-downs to secure boats during towing; winches are not designed for this purpose.
- Ensure a loud clicking sound is heard from the ratchet when pulling a load.
Specifications:
- Capacity: Based on direct line pull on the third layer of strap on the drum.
- Handle Force: Requires a maximum of 45 lbs to pull the rated load.
Warranty Information:
- Limited Lifetime Warranty:
- Covers material defects and workmanship under normal use.
- Excludes normal wear, misuse, or improper installation.
- For complete warranty instructions, please download the full installation PDF.
Compliance References:
- Conforms to EN-12100-2:2003 Safety Machinery standards and Machinery Directive 98/37/EC.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.