Product Details
- Brand: Fulton
- Model: 11200 0101*
- UPC: 783192006257
- Includes: Channel Coupler
Description
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Fulton Fas-Lok Trailer Coupler 2" Channel Tongue 1-7/8" Ball 2,000 lbs. Trigger Latch Zinc Install Notes
Installation and Maintenance Instructions for Stamped Couplers
Specifications:
- Rated according to SAE J684.
- Minimum coupler/tongue overlap:
- Straight Tongue Couplers: 6.5 inches.
- A-Frame Couplers: Only compatible with 50° trailer tongues.
Tools Required:
- Torque wrench
- Grade 5 bolts with locknuts
- Grease for ball pocket
- SAE 30 wt. motor oil
Step-by-Step Instructions:
Straight Tongue Couplers:
- Align the coupler's internal stop against the end of the trailer tongue for maximum overlap.
- Use (4) 3/8" Grade 5 bolts through side holes for Class 1 couplers or (4) 1/2" Grade 5 bolts for Class 2, 3, and 4 couplers.
- Alternate: Use (2) through bolts with locknuts torqued to appropriate SAE proof load specifications.
- Ensure no deformation of the trailer tongue.
A-Frame Couplers:
- Place the coupler on trailer tongue members.
- Bolt the coupler using Grade 5 hardware with locknuts through mounting holes.
- Torque bolts to appropriate SAE proof load specifications:
- Ø 3/8": 23 ft-lbs.
- Ø 1/2": 55 ft-lbs.
- Ø 5/8": 110 ft-lbs.
Adjustable Height Channels:
- For tongues 6" or less in height, gussets are required.
- Center the mounting bracket on the tongue and weld a 1/4" minimum fillet weld around the bracket.
- Secure the coupler with (2) 5/8" x 5" Grade 5 bolts and tighten locknuts to 100-110 ft-lbs.
Weld-On Instructions:
- All welding must be performed by a certified welder.
- Ensure a minimum 6.5" overlap between the coupler and trailer tongue.
- Weld both sides and the top using:
- Straight Tongue Couplers: 1/8" fillet weld.
- A-Frame Couplers: 3/16" fillet weld.
- Remove excess paint or primer from the ball pocket and latch mechanism after installation.
Maintenance Instructions:
- Perform the following at least annually:
- Check welds and mounting bolt torque.
- Grease the ball pocket.
- Oil pivot points with SAE 30 wt. motor oil.
- Inspect and replace retaining pins if necessary.
- Keep the ball pocket clean to avoid debris buildup.
Safety Notes:
- Never exceed the rated capacity of the coupler, hitch, or vehicle.
- Always use the correct hitch ball size as indicated on the coupler body.
- Ensure the hitch ball is fully seated, and the latch is in the closed position before towing.
- Check safety chains, trailer lighting, and other components before use.
- Do not tow if the ball is not fully seated or if the coupler is damaged.
Warranty Information:
- Limited Warranty: Covers material defects and workmanship.
- Warranty Duration:
- 5 years for specific premium-grade couplers.
- 1 year for standard-grade couplers.
- Exclusions:
- Normal wear and tear.
- Damage from abuse, misuse, or improper installation.
- Unauthorized alterations or repairs.
Warranty Instructions:
- For complete warranty details, download the full installation and maintenance PDF.
- To file a warranty claim, provide the product model number and proof of purchase to the designated support team.
Technical Support:
For technical support and assistance, visit www.trailerjacks.com or call 877-869-6690.
Attention: This is a summary of the installation and maintenance procedure. For complete instructions, including diagrams and detailed information, please download the full installation PDF.