Installation Instructions for Reese 5th Wheel Hitch Mounting Adapter Kit

Part Numbers:

• 30154

Rated Capacity:

• SAE J2638 Rated to 25,000 lbs Gross Trailer Weight
• Required for trailers over 20,000 lbs: Heavy-Duty bolts (included)

Tools Required:

• 1 ½” Closed-End Wrench
• Needle Nose Pliers
• Rubber Mallet

Hardware List:

1. Adapter Weldment - Qty: 1
2. Rear HD Tee-Pin Anchor - Qty: 2
3. Front Tee-Pin Anchor - Qty: 2
4. Anchor Bushing - Qty: 4
5. Anchor Handle - Qty: 4
6. 1” Jam Nut - Qty: 4
7. Cotter Pin - Qty: 4
8. End Cap - Qty: 4
9. Lynch Pin - Qty: 4
10. Rear-Facing Reese Label - Qty: 1
11. 1/2” Bolts and Nuts (Heavy Duty for trailers >20,000 lbs) - Qty: 4

Warnings:

• Failure to follow installation instructions may result in serious injury or death.
• Ensure all components are secured and torqued properly.
• Always use the heavy-duty bolts (item 11) for trailers exceeding 20,000 lbs.

Step-by-Step Instructions:

1. System Assembly:

1. Pass the anchor bushing through the fore-aft tube and align its flat edge with the tube.
2. Thread the 1” jam nut onto the anchor bushing until there is no vertical motion, then tighten an additional quarter turn.
3. Insert the Tee-Pin Anchor into the bushing and attach the anchor handle by threading it onto the Tee-Pin.
4. For the rear anchors, ensure the Reese label faces outward.
5. Pass a cotter pin through the anchor handle slot and Tee-Pin anchor hole.
6. Install the end cap into the fore-aft tube.

2. System Adjustment:

1. Place the adapter into pucks with handles unlocked (parallel to the cross tube).
2. Rotate handles to the locked position. Adjust Tee-Pins if:
   • There is excessive vertical play.
   • Handles cannot lock by hand.
3. To adjust, remove cotter pins, unthread Tee-Pins, and adjust jam nuts as needed.
4. Tighten jam nuts until vertical play is eliminated and reinstall Tee-Pins, cotter pins, and end caps.

3. Installation:

1. Remove puck plugs from truck bed and store them.
2. Set the adapter onto the pucks and rotate handles to the unlocked position.
3. Drop the adapter into pucks and lock handles. Insert lynch pins through overlapping handle holes.

4. Removal:

1. Remove lynch pins and rotate handles to the unlocked position.
2. Lift the adapter from pucks and store in a dry place.
3. Replace puck plugs to keep debris out of truck bed pucks.

Maintenance:

1. Lubricate feet with lithium grease before each use.
2. Inspect and ensure all Tee-Pins and pull pins are secured with lynch pins.
3. Retorque bolts and inspect for wear regularly.

Warranty:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes misuse, overloading, improper installation, or alterations.
  • Claims:
    • Contact Cequent Performance Products, Inc. at 1-888-521-0510.
    • Provide proof of purchase and transportation charges prepaid.

For further details or assistance, refer to the manual or contact technical support.

Installation Instructions for 5th Wheel Hitch Mounting Adapter Kit

Part Numbers:

• 30154

Rated Capacity:

• SAE J2638 Rated to 25,000 lbs Gross Trailer Weight
• Required for trailers over 20,000 lbs: Heavy-Duty bolts (included)

Tools Required:

• 1 ½” Closed-End Wrench
• Needle Nose Pliers
• Rubber Mallet

Hardware List:

1. Adapter Weldment - Qty: 1
2. Rear HD Tee-Pin Anchor - Qty: 2
3. Front Tee-Pin Anchor - Qty: 2
4. Anchor Bushing - Qty: 4
5. Anchor Handle - Qty: 4
6. 1” Jam Nut - Qty: 4
7. Cotter Pin - Qty: 4
8. End Cap - Qty: 4
9. Lynch Pin - Qty: 4
10. Rear-Facing Label - Qty: 1
11. 1/2” Bolts and Nuts (Heavy Duty for trailers >20,000 lbs) - Qty: 4

Warnings:

• Failure to follow installation instructions may result in serious injury or death.
• Ensure all components are secured and torqued properly.
• Always use the heavy-duty bolts (item 11) for trailers exceeding 20,000 lbs.

Step-by-Step Instructions:

1. System Assembly:

1. Pass the anchor bushing through the fore-aft tube and align its flat edge with the tube.
2. Thread the 1” jam nut onto the anchor bushing until there is no vertical motion, then tighten an additional quarter turn.
3. Insert the Tee-Pin Anchor into the bushing and attach the anchor handle by threading it onto the Tee-Pin.
4. For the rear anchors, ensure the label faces outward.
5. Pass a cotter pin through the anchor handle slot and Tee-Pin anchor hole.
6. Install the end cap into the fore-aft tube.

2. System Adjustment:

1. Place the adapter into pucks with handles unlocked (parallel to the cross tube).
2. Rotate handles to the locked position. Adjust Tee-Pins if:
   • There is excessive vertical play.
   • Handles cannot lock by hand.
3. To adjust, remove cotter pins, unthread Tee-Pins, and adjust jam nuts as needed.
4. Tighten jam nuts until vertical play is eliminated and reinstall Tee-Pins, cotter pins, and end caps.

3. Installation:

1. Remove puck plugs from truck bed and store them.
2. Set the adapter onto the pucks and rotate handles to the unlocked position.
3. Drop the adapter into pucks and lock handles. Insert lynch pins through overlapping handle holes.

4. Removal:

1. Remove lynch pins and rotate handles to the unlocked position.
2. Lift the adapter from pucks and store in a dry place.
3. Replace puck plugs to keep debris out of truck bed pucks.

Maintenance:

1. Lubricate feet with lithium grease before each use.
2. Inspect and ensure all Tee-Pins and pull pins are secured with lynch pins.
3. Retorque bolts and inspect for wear regularly.

Warranty:

• Limited Lifetime Warranty:
  • Covers defects in materials and workmanship under normal use.
  • Excludes misuse, overloading, improper installation, or alterations.
  • For warranty information, please download the full installation PDF.

For further details or assistance, refer to the manual or contact technical support.

Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for Pro Series 20K Fifth Wheel Hitch

Part Numbers:

• 30118

Tools Required:

• Torque Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• 5/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Grease or Spray Lithium Lubricant

Step-by-Step Instructions:

Step 1: Verify Vehicle and Trailer Compatibility

• Ensure the Gross Trailer Weight (GTW) does not exceed 20,000 lbs.
• Verify the kingpin weight is between 15-25% of the trailer weight, with a maximum pin weight of 5,000 lbs.
• Maintain a minimum clearance of 6 inches between the trailer and truck bed rails during towing.
• Use only a SAE 2-inch kingpin with this hitch.

Step 2: Install Base Rails and Mounting Brackets

1. Positioning the Base Rails:

   • Place the base rails across the truck bed as specified in the mounting rail kit instructions.
   • Ensure that the rails are spaced 22 inches apart, center-to-center, and aligned properly.
   • Check diagonal measurements to confirm alignment (should not differ by more than 1/8 inch).

2. Install the Mounting Brackets:

   • Secure the mounting brackets to the truck frame using the hardware provided in the rail kit.
   • Insert spacers under the base rails as needed to fill gaps caused by truck bed corrugations.

3. Torque the Bolts:

   • Torque all fasteners to the specifications provided in the mounting kit (75 lb.-ft. for 1/2" bolts).

Step 3: Assemble the Fifth Wheel Legs and Head

1. Attach the Legs to the Base Rails:

   • Position the fifth wheel legs in the base rail slots and secure them using pull pins and spring retaining clips.

2. Mount the Hitch Head:

   • Place the hitch head onto the legs and align the bolt holes.
   • Use the provided 5/8" bolts, lock washers, and nuts to attach the hitch head to the legs.
   • Torque all bolts to 110 lb.-ft. using a torque wrench.

3. Adjust Hitch Height:

   • Set the height of the hitch to match the trailer’s kingpin height. Adjustments can be made using the leg mounting holes, which provide multiple height settings between 13 and 17 inches.

Step 4: Hitching Procedure

1. Block the trailer wheels securely on both sides.
2. Lower the trailer's kingpin so it aligns with the hitch skid plate (within 1 inch).
3. Place the hitch in the Ready-to-Hitch Position:
   • Open the locking jaws by pulling the handle fully outward until it clicks into place.
   • Ensure the locking indicator shows RED.
4. Slowly back the truck so the kingpin slides into the hitch funnel.
5. The locking jaws will automatically close around the kingpin, and the handle will return to the locked position.
6. Verify that the kingpin is fully engaged in the jaws with no gap visible between the kingpin and the hitch skid plate.
7. Perform a pull test:
   • Apply trailer brakes and gently try to pull the truck forward to ensure the hitch is securely locked.

Step 5: Unhitching Procedure

1. Block the trailer wheels and ensure the truck is in park with the emergency brake engaged.
2. Lower the trailer landing gear until it supports the trailer weight.
3. Disconnect the power and breakaway switch cables.
4. Pull the handle fully outward to open the jaws and release the kingpin.
5. Slowly drive the truck forward to separate from the trailer.

Maintenance Schedule:

• Before Each Use:
  • Inspect all bolts, pins, and clips for damage or wear.
  • Apply grease or spray lubricant to the skid plate and locking jaws.
• Annually or as Needed:
  • Inspect the legs, base rails, and mounting brackets for cracks, rust, or damage.
  • Re-torque all bolts to their original specifications.

Hardware List:

• (2x) Fifth Wheel Legs
• (1x) Fifth Wheel Hitch Head
• (4x) Pull Pins
• (4x) Spring Retaining Clips
• (4x) 5/8" Bolts
• (4x) Lock Washers
• (4x) Nuts
• Additional mounting hardware from the rail kit (sold separately)

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the Gross Trailer Weight (GTW) or Kingpin Weight rating.
• Regularly inspect all hitch components to ensure safe towing.
• Avoid placing any part of your body between the truck and trailer unless all safety precautions are followed.

Specifications:

• Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Kingpin Weight: 5,000 lbs
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.
  • 5/8" Bolts: 110 lb.-ft.
• Compliance: Designed for use with Industry Standard Rails (ISR).

Installation Instructions for Pro Series 20K Fifth Wheel Hitch

Part Numbers:

• 30118

Tools Required:

• Torque Wrench
• 3/4" Socket and Wrench
• 7/8" Socket and Wrench
• 5/8" Socket and Wrench
• Tape Measure
• Marking Pencil
• Grease or Spray Lithium Lubricant

Step-by-Step Instructions:

Step 1: Verify Vehicle and Trailer Compatibility

• Ensure the Gross Trailer Weight (GTW) does not exceed 20,000 lbs.
• Verify the kingpin weight is between 15-25% of the trailer weight, with a maximum pin weight of 5,000 lbs.
• Maintain a minimum clearance of 6 inches between the trailer and truck bed rails during towing.
• Use only a SAE 2-inch kingpin with this hitch.

Step 2: Install Base Rails and Mounting Brackets

1. Positioning the Base Rails:

   • Place the base rails across the truck bed as specified in the mounting rail kit instructions.
   • Ensure that the rails are spaced 22 inches apart, center-to-center, and aligned properly.
   • Check diagonal measurements to confirm alignment (should not differ by more than 1/8 inch).

2. Install the Mounting Brackets:

   • Secure the mounting brackets to the truck frame using the hardware provided in the rail kit.
   • Insert spacers under the base rails as needed to fill gaps caused by truck bed corrugations.

3. Torque the Bolts:

   • Torque all fasteners to the specifications provided in the mounting kit (75 lb.-ft. for 1/2" bolts).

Step 3: Assemble the Fifth Wheel Legs and Head

1. Attach the Legs to the Base Rails:

   • Position the fifth wheel legs in the base rail slots and secure them using pull pins and spring retaining clips.

2. Mount the Hitch Head:

   • Place the hitch head onto the legs and align the bolt holes.
   • Use the provided 5/8" bolts, lock washers, and nuts to attach the hitch head to the legs.
   • Torque all bolts to 110 lb.-ft. using a torque wrench.

3. Adjust Hitch Height:

   • Set the height of the hitch to match the trailer’s kingpin height. Adjustments can be made using the leg mounting holes, which provide multiple height settings between 13 and 17 inches.

Step 4: Hitching Procedure

1. Block the trailer wheels securely on both sides.
2. Lower the trailer's kingpin so it aligns with the hitch skid plate (within 1 inch).
3. Place the hitch in the Ready-to-Hitch Position:
   • Open the locking jaws by pulling the handle fully outward until it clicks into place.
   • Ensure the locking indicator shows RED.
4. Slowly back the truck so the kingpin slides into the hitch funnel.
5. The locking jaws will automatically close around the kingpin, and the handle will return to the locked position.
6. Verify that the kingpin is fully engaged in the jaws with no gap visible between the kingpin and the hitch skid plate.
7. Perform a pull test:
   • Apply trailer brakes and gently try to pull the truck forward to ensure the hitch is securely locked.

Step 5: Unhitching Procedure

1. Block the trailer wheels and ensure the truck is in park with the emergency brake engaged.
2. Lower the trailer landing gear until it supports the trailer weight.
3. Disconnect the power and breakaway switch cables.
4. Pull the handle fully outward to open the jaws and release the kingpin.
5. Slowly drive the truck forward to separate from the trailer.

Maintenance Schedule:

• Before Each Use:
  • Inspect all bolts, pins, and clips for damage or wear.
  • Apply grease or spray lubricant to the skid plate and locking jaws.
• Annually or as Needed:
  • Inspect the legs, base rails, and mounting brackets for cracks, rust, or damage.
  • Re-torque all bolts to their original specifications.

Hardware List:

• (2x) Fifth Wheel Legs
• (1x) Fifth Wheel Hitch Head
• (4x) Pull Pins
• (4x) Spring Retaining Clips
• (4x) 5/8" Bolts
• (4x) Lock Washers
• (4x) Nuts
• Additional mounting hardware from the rail kit (sold separately)

Safety Notes:

• WARNING: Always block trailer wheels and ensure the landing gear is on firm ground before hitching or unhitching.
• Never exceed the Gross Trailer Weight (GTW) or Kingpin Weight rating.
• Regularly inspect all hitch components to ensure safe towing.
• Avoid placing any part of your body between the truck and trailer unless all safety precautions are followed.

Specifications:

• Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Kingpin Weight: 5,000 lbs
• Recommended Torque:
  • 1/2" Bolts: 75 lb.-ft.
  • 5/8" Bolts: 110 lb.-ft.
• Compliance: Designed for use with Industry Standard Rails (ISR).

Warranty Information:

• Warranty Duration: 1 year from the date of purchase.
• Coverage: The warranty covers defects in material and workmanship under normal use conditions.
• For complete warranty instructions, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for 20K Sidewinder ## Part Number - 69220 --- ## Ratings - Maximum Gross Trailer Weight (GTW): 20,000 lbs - Maximum Pin Weight: 5,000 lbs > Warning: Do not exceed the towing capacity of the tow vehicle, trailer, or hitch system. Failure to follow instructions may result in property damage, injury, or death. --- ## Tools Required - Fastener Kit: 61300F (Included) - 1-1/8” Thin-Walled Socket - 15/16” Socket and Wrench - Torque Wrench (up to 250 ft-lbs) - Lithium Grease - Equipment for lifting approximately 250 lbs --- ## Hardware List 1. Hex Bolts (GR8 - 5/8”-11x2.00”) - Qty: 8 2. Conical Washers (5/8”) - Qty: 8 3. Flat Washers (5/8”) - Qty: 8 4. Hex Nuts (GR8 - 5/8”-11) - Qty: 8 --- ## Installation Instructions ### 1. General Installation 1. Align the vehicle and trailer in a straight line on level ground. 2. Attach the Sidewinder using the provided hardware: - Install bolts and flat washers from the outside. - Secure with conical washers and nuts on the inside. - Torque all bolts to 210 ft-lbs. ### 2. Hitching 1. Remove the wedge from the storage position and attach it to the wedge carrier. Torque wedge bolts to 200 ft-lbs. 2. Place blocks firmly against the front and rear of the trailer tires. 3. Adjust the trailer height to ensure the bottom of the Sidewinder is 1/2” to 1” below the hitch skid plate. 4. Perform a pull test: - Engage trailer brakes and attempt to pull forward slowly to verify secure hitching. ### 3. Unhitching 1. Place blocks against trailer tires and lower the trailer landing gear onto firm ground. 2. Disconnect power cables and remove the hitch handle pin. 3. Pull the hitch handle to release the kingpin and drive the truck away slowly. --- ## Maintenance 1. Clean the kingpin and wedge before or after each trip and apply lithium grease. 2. Lubricate the wedge screw and pivot shaft seasonally. 3. If required, adjust the castle nut torque in 10 ft-lb increments (max 150 ft-lbs). --- ## Safety Notes 1. Ensure the clearance between the truck bed and trailer is at least 6 inches. 2. Distribute the trailer load evenly, with heavier items in front of the axle. 3. Never tow with a kingpin improperly secured or without safety checks. --- ## Warranty Information - Limited Lifetime Warranty: - Covers material defects in both workmanship and materials for the lifetime of ownership. - Exclusions: - Normal wear and tear - Misuse, overloading, or improper installation - Unauthorized modifications - Claims require proof of purchase and must be submitted to Horizon Global Corp. --- ## Manufacturer Details - Company: Horizon Global Corp - Address: 47912 Halyard Drive Suite 100, Plymouth, MI 48170 - Contact: 1-800-632-3290 - Document Revision: 69220N, 11/01/22, Rev. C

Installation Instructions for 20K Sidewinder

Part Number

• 69220

Ratings

• Maximum Gross Trailer Weight (GTW): 20,000 lbs
• Maximum Pin Weight: 5,000 lbs

Warning: Do not exceed the towing capacity of the tow vehicle, trailer, or hitch system. Failure to follow instructions may result in property damage, injury, or death.

Tools Required

• Fastener Kit: 61300F (Included)
• 1-1/8” Thin-Walled Socket
• 15/16” Socket and Wrench
• Torque Wrench (up to 250 ft-lbs)
• Lithium Grease
• Equipment for lifting approximately 250 lbs

Hardware List

1. Hex Bolts (GR8 - 5/8”-11x2.00”) - Qty: 8
2. Conical Washers (5/8”) - Qty: 8
3. Flat Washers (5/8”) - Qty: 8
4. Hex Nuts (GR8 - 5/8”-11) - Qty: 8

Installation Instructions

1. General Installation

1. Align the vehicle and trailer in a straight line on level ground.
2. Attach the Sidewinder using the provided hardware:
   • Install bolts and flat washers from the outside.
   • Secure with conical washers and nuts on the inside.
   • Torque all bolts to 210 ft-lbs.

2. Hitching

1. Remove the wedge from the storage position and attach it to the wedge carrier. Torque wedge bolts to 200 ft-lbs.
2. Place blocks firmly against the front and rear of the trailer tires.
3. Adjust the trailer height to ensure the bottom of the Sidewinder is 1/2” to 1” below the hitch skid plate.
4. Perform a pull test:
   • Engage trailer brakes and attempt to pull forward slowly to verify secure hitching.

3. Unhitching

1. Place blocks against trailer tires and lower the trailer landing gear onto firm ground.
2. Disconnect power cables and remove the hitch handle pin.
3. Pull the hitch handle to release the kingpin and drive the truck away slowly.

Maintenance

1. Clean the kingpin and wedge before or after each trip and apply lithium grease.
2. Lubricate the wedge screw and pivot shaft seasonally.
3. If required, adjust the castle nut torque in 10 ft-lb increments (maximum 150 ft-lbs).

Safety Notes

1. Ensure the clearance between the truck bed and trailer is at least 6 inches.
2. Distribute the trailer load evenly, with heavier items in front of the axle.
3. Never tow with a kingpin improperly secured or without safety checks.

Warranty Information

• Limited Lifetime Warranty:
  • Covers material defects in both workmanship and materials for the lifetime of ownership.
  • Exclusions:
    • Normal wear and tear
    • Misuse, overloading, or improper installation
    • Unauthorized modifications
  • For complete warranty instructions, please download the full installation PDF.

Support Information

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.