Product Details
- Brand: Reese
- Model: 74378 3035-6
- Includes: Pilot Trailer Time-Delay Brake Controller for Trailers with 1-3 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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Reese Pilot Trailer Brake Control for 94-08 Ford F-150 Electric Trailer Brakes Module Box Controller 1-3 Axle Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 303500
Tools Required:
- Test Light
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness under the dashboard:
- Near the center console on most vehicles.
- For Ford Full-Size Vans: Underneath and to the left of the steering column.
- For Ford Explorer/Mercury Mountaineer:
- Behind the glove box on the passenger side, or
- Underneath and to the left of the steering column, taped to another harness near the emergency brake pedal.
- Identify the 6-pin connector that matches the adapter’s plug.
Step 2: Verify Battery Power
- Use a test light to probe the connector and verify that battery power is supplied.
- Alternatively, follow the wires from the connector to ensure they are not disconnected behind the instrument panel.
If battery power is present:
- Proceed to Step 4.
If no battery power is present:
- Follow Step 3 to add power.
Step 3: Add Power to the Connector
- Use an electric brake control wiring kit to route the required wires as follows:
- Cut the battery feed wire at the vehicle connector, leaving enough wire to splice.
- Use the supplied butt connector to connect the wiring kit’s battery feed wire to the vehicle harness.
- Cut the trailer brake wire at the vehicle connector, leaving enough wire to splice.
- Connect the wiring kit’s trailer brake wire using the supplied butt connector.
Step 4: Connect the Adapter
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions to wire and mount the brake controller unit.
Step 5: Test the Installation
- Complete the installation as instructed by the brake control manufacturer.
- Perform all test procedures to verify proper operation of the trailer brake system.
Warnings:
- Overloading the Circuit May Cause Fires:
- DO NOT exceed the lower of the following:
- The vehicle manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of the following:
- Always read and follow the vehicle owner’s manual and the brake controller installation instructions.
Wiring Overview:
- Battery Feed (Fused): Supplies power to the brake controller.
- Ground: Ensures proper grounding for the brake controller system.
- Stop Lamp Switch (Input): Provides a braking signal to the brake controller.
- Trailer Brake Controller (Output): Sends braking signals to the trailer brakes.
Safety Notes:
- Verify all wiring connections are secure and routed away from:
- Sharp edges
- Hot surfaces
- Moving parts
- Inspect the adapter and wiring periodically for wear or damage.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 303500
Tools Required:
- Test Light
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Brake Control Harness
- Locate the electric brake control harness under the dashboard:
- Near the center console on most vehicles.
- For Ford Full-Size Vans: Underneath and to the left of the steering column.
- For Ford Explorer/Mercury Mountaineer:
- Behind the glove box on the passenger side, or
- Underneath and to the left of the steering column, taped to another harness near the emergency brake pedal.
- Identify the 6-pin connector that matches the adapter’s plug.
Step 2: Verify Battery Power
- Use a test light to probe the connector and verify that battery power is supplied.
- Alternatively, follow the wires from the connector to ensure they are not disconnected behind the instrument panel.
If battery power is present:
- Proceed to Step 4.
If no battery power is present:
- Follow Step 3 to add power.
Step 3: Add Power to the Connector
- Use an electric brake control wiring kit to route the required wires as follows:
- Cut the battery feed wire at the vehicle connector, leaving enough wire to splice.
- Use the supplied butt connector to connect the wiring kit’s battery feed wire to the vehicle harness.
- Cut the trailer brake wire at the vehicle connector, leaving enough wire to splice.
- Connect the wiring kit’s trailer brake wire using the supplied butt connector.
Step 4: Connect the Adapter
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions to wire and mount the brake controller unit.
Step 5: Test the Installation
- Complete the installation as instructed by the brake control manufacturer.
- Perform all test procedures to verify proper operation of the trailer brake system.
Warnings:
- Overloading the Circuit May Cause Fires:
- DO NOT exceed the lower of the following:
- The vehicle manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- DO NOT exceed the lower of the following:
- Always read and follow the vehicle owner’s manual and the brake controller installation instructions.
Wiring Overview:
- Battery Feed (Fused): Supplies power to the brake controller.
- Ground: Ensures proper grounding for the brake controller system.
- Stop Lamp Switch (Input): Provides a braking signal to the brake controller.
- Trailer Brake Controller (Output): Sends braking signals to the trailer brakes.
Safety Notes:
- Verify all wiring connections are secure and routed away from:
- Sharp edges
- Hot surfaces
- Moving parts
- Inspect the adapter and wiring periodically for wear or damage.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Electronic Brake Control
Product Information:
- Model: Brake Control for 2 to 6 Brake Applications
- Part Number: N74378
Tools Required:
- Screwdriver
- Drill with 1/8" Drill Bit
- Wire Stripper/Cutter
- Crimping Tool
Components Included:
- Brake Control Unit
- Mounting Bracket
- Mounting Screws (#6 x 3/8") (Qty: 4)
Mounting Instructions:
-
Select Mounting Location:
- Choose a solid surface within easy reach of the driver.
- Ensure no wires or components are behind the mounting area.
-
Attach the Mounting Bracket:
- Place the bracket and mark the holes using the mounting bracket slots as a guide.
- Drill two 1/8" holes at the marked points.
- Secure the bracket with #6 x 3/8" screws.
-
Install the Brake Control:
- Slide the Brake Control into the bracket.
- Adjust to the desired position and secure it by tightening the screws.
Wiring Instructions:
- Black Wire: Connect to the 12V positive battery terminal using a 30A circuit breaker.
- White Wire: Connect to a clean, bare metal ground.
- Red Wire: Connect to the cold side of the stoplight switch (voltage present only when the brake pedal is pressed).
- Blue Wire: Connect to the trailer brake wire at the 7-way trailer connector.
Setting Power to Trailer Brakes:
- Connect the trailer to the tow vehicle.
- Locate the Manual Slide Knob and Power Knob on the Brake Control.
- Apply the Manual Slide Knob and turn the Power Knob until the display reads 4.0.
- Drive at 25 mph on a dry, level surface and apply the Manual Slide Knob:
- If brakes lock up: Reduce the power setting.
- If braking is insufficient: Increase the power setting.
- Repeat the test until braking is smooth, without wheel lock-up.
Adjusting Display Orientation:
To reverse the display from upside down to right side up:
- Disconnect the Black Wire (battery connection) from the tow vehicle.
- Wait 5 seconds.
- Reconnect the Black Wire.
- Do not press the brake pedal or Manual Slide Knob while reconnecting.
Important Notes:
- Always warm trailer brakes by driving 1/4 mile at 45 mph while applying a low brake level.
- Do not exceed power settings that lock up the trailer brakes. Wheel skidding can cause loss of vehicle control.
- Adjust power settings for different loads or road conditions.
Troubleshooting:
Issue | Probable Cause | Solution |
---|---|---|
No display when connected to power | Poor connection (Black or White wires) | Check wiring connections and ground. |
Trailer brakes are too aggressive | Power set too high | Reduce power using Power Knob. |
Braking is weak or insufficient | Power set too low or poor connections | Increase power; check Blue wire. |
Display shows "0.0" when activated | Poor trailer connection or wiring issue | Inspect trailer connector and wiring. |
Safety Notes:
- Disconnect the trailer plug before testing the breakaway switch. Failure to do so may damage the Brake Control.
- Regularly inspect trailer brakes and connections to ensure proper operation.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Do not exceed the vehicle's Gross Combined Weight Rating (GCWR) as recommended by the manufacturer.