Installation Instructions for Mazda CX-5

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Mazda CX-5

Part Numbers:

• 118563

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the rear hatch and locate the vehicle wiring inside the cargo area.
   • Partially remove the plastic threshold cover, cargo trays, and rear interior trim panels on both sides.

2. Access the Taillight Wiring Harness:

   • Locate the vehicle’s taillight wiring connectors behind each taillight housing.
   • Separate the wiring connectors carefully to avoid damaging the locking tabs.

3. Install the Driver-Side T-Connector:

   • Connect the T-Connector end with the yellow, brown, and red wires to the driver’s side taillight connectors.
   • Ensure the connectors are fully inserted and the locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire below the threshold cover to the passenger’s side taillight housing.
   • Repeat the connection process for the passenger side.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • Connect the black 12-gauge wire from the T-Connector box to the provided black wire using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame to the engine compartment.

   Warning:

   • Avoid hot pipes, heat shields, and fuel tanks.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the black wire to the fuse holder using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

8. Mount the Black Box:

   • Locate a flat, out-of-the-way surface inside the vehicle to mount the T-Connector’s black box using the double-sided tape.

   Warning:

   • Mount the black box only inside the vehicle to avoid exposure to elements or moisture.

9. Secure the Wiring:

   • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

10. Reassemble the Vehicle:

    • Reinstall all removed panels, trim pieces, and covers, ensuring no wires are pinched or damaged.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the vehicle manufacturer's ratings or the specified maximum circuit ratings.
• Wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Mazda CX-5

Part Numbers:

• 118563

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Test Probe

Step-by-Step Instructions:

1. Prepare the Rear Cargo Area:

   • Open the rear hatch and locate the vehicle wiring inside the cargo area.
   • Partially remove the plastic threshold cover, cargo trays, and rear interior trim panels on both sides.

2. Access the Taillight Wiring Harness:

   • Locate the vehicle’s taillight wiring connectors behind each taillight housing.
   • Separate the wiring connectors carefully to avoid damaging the locking tabs.

3. Install the Driver-Side T-Connector:

   • Connect the T-Connector end with the yellow, brown, and red wires to the driver’s side taillight connectors.
   • Ensure the connectors are fully inserted and the locking tabs are secure.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire below the threshold cover to the passenger’s side taillight housing.
   • Repeat the connection process for the passenger side.

5. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury.

6. Connect the Power Wire:

   • Connect the black 12-gauge wire from the T-Connector box to the provided black wire using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame to the engine compartment.

   Warning:

   • Avoid hot pipes, heat shields, and fuel tanks.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the yellow fuse holder to the positive (+) battery cable using the provided ring terminal.
   • Connect the black wire to the fuse holder using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

8. Mount the Black Box:

   • Locate a flat, out-of-the-way surface inside the vehicle to mount the T-Connector’s black box using the double-sided tape.

   Warning:

   • Mount the black box only inside the vehicle to avoid exposure to elements or moisture.

9. Secure the Wiring:

   • Use the provided cable ties to secure the T-Connector harness, avoiding areas that may pinch, cut, or melt the wire.

10. Reassemble the Vehicle:

    • Reinstall all removed panels, trim pieces, and covers, ensuring no wires are pinched or damaged.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the trunk area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the vehicle manufacturer's ratings or the specified maximum circuit ratings.
• Wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Important Notices:

• Installation Summary: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

• Technical Support: For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

• Warranty Information: For complete warranty instructions, please download the full installation PDF.