Installation Instructions for Mazda CX-5

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36601
• 06185
• CQT36601

Wiring Access Location:

• PC3, PC4

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Flat Head Screwdriver
• 3/4" Socket
• Universal Joint Socket (optional)
• Lubricant or Soapy Water

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Support and Lower the Exhaust:

   • Remove four (4) rubber hangers from the exhaust system to lower it.
   • Support the exhaust to prevent it from falling under its own weight.
   • Apply lubricant or soapy water to the metal hanger rods and rubber isolators to ease removal.

2. Remove Plastic Rivets:

   • If present, remove plastic rivets fastening the fascia tabs to the vehicle.
   • Use a flat head screwdriver to remove the center of the rivet.
   • Retain the rivets for reinstallation.

3. Install Fasteners:

   • Feed the coiled end of the pull wire through the forward attachment hole in the frame and out the access hole.
   • Place a spacer onto the pull wire and thread a carriage bolt onto it.
   • Pull the wire to position the fasteners through the frame hole.
   • Leave the pull wire attached.
   • Repeat for all required locations on both frame rails.

4. Position the Hitch:

   • Raise the hitch above the exhaust and guide the pull wires through the attachment points on the hitch brackets.
   • Pull the fascia rearward gently if necessary to access between the fascia and the exhaust hanger.

5. Install Remaining Fasteners:

   • Use the conical washers (teeth side facing the hitch) to hold the bolts in place.
   • Remove the pull wires and attach hex nuts to secure the hitch loosely.

6. Tighten All Fasteners:

   • Use a torque wrench to tighten all 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m).
   • A universal joint socket may be needed to tighten the rearward fasteners on both sides.

7. Reinstall the Exhaust:

   • Raise the exhaust back into position and secure it with the rubber hangers.
   • Apply lubricant or soapy water to ease the reinstallation process.

8. Reinstall Plastic Rivets:

   • Replace any plastic rivets removed in Step 2.

Torque Specifications:

• 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)

Hardware List:

• (4) Carriage Bolts, 1/2"-13 x 1.50" GR5
• (4) Spacers, 0.250" x 1" x 3"
• (4) Conical Washers, 1/2"
• (4) Hex Nuts, 1/2"-13
• (4) Fish Wires, 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36051 (sold separately; must be used in the RISE position only)
• Fastener Kit: 36601F
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Mazda CX-5

Part Numbers:

• 118746

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, being careful not to damage them.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness inside the access panel area.
   • The harness will have a connection point matching the ends of the T-One® Connector. Separate the connectors carefully, ensuring not to break the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock into place.
   • Be cautious not to damage the locking tabs and ensure connectors are fully inserted with locking tabs in place.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and through the passenger trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector harness end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to prevent damage or injury. Do not drill into exposed surfaces.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring into the engine compartment up to the battery.
   • Avoid areas that may pinch or break the wire.

   Warning: If routing the wire through a grommet and along the exterior, avoid hot pipes, heat shields, the fuel tank, or any points that may pinch or break the wire.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.

9. Mount the Black Box Module:

   • Locate a flat surface in an out-of-the-way place and mount the T-One® Connector’s black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the spare tire compartment when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Mazda CX-5

Part Numbers:

• 118746

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the tailgate and remove the cargo door on the floor.
   • Carefully remove the floor trim panels and access panels on each side of the vehicle.
   • Set aside all items removed, being careful not to damage them.

2. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides of the vehicle, locate the vehicle’s taillight wiring harness inside the access panel area.
   • The harness will have a connection point matching the ends of the T-One® Connector. Separate the connectors carefully, ensuring not to break the locking tabs. Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the vehicle wiring connectors and lock into place.
   • Be cautious not to damage the locking tabs and ensure connectors are fully inserted with locking tabs in place.

4. Route the Passenger-Side T-Connector:

   • Route the T-One® Connector end with the green wire through the trim panel access hole, across the threshold, and through the passenger trim panel access hole.
   • Repeat Step 3 for the passenger side using the T-One® Connector harness end with the green wire.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember.
   • Clean dirt and rustproofing from the area, drill a 3/32” hole, and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind any surface before drilling to prevent damage or injury. Do not drill into exposed surfaces.

6. Connect the Power Wire:

   • On the driver’s side, locate the black 12-gauge power wire from the T-One® Connector black box.
   • Attach the provided black wire and route it along the exterior frame or follow existing wiring into the engine compartment up to the battery.
   • Avoid areas that may pinch or break the wire.

   Warning: If routing the wire through a grommet and along the exterior, avoid hot pipes, heat shields, the fuel tank, or any points that may pinch or break the wire.

7. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and connect the other end of the fuse holder to the black 12-gauge wire using the provided yellow butt connector.

8. Reconnect the Battery and Test:

   • Reconnect the vehicle’s Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.

9. Mount the Black Box Module:

   • Locate a flat surface in an out-of-the-way place and mount the T-One® Connector’s black box module to prevent damage or rattling.

10. Secure the Wiring Harness:

    • Use the provided cable ties to secure the T-One® Connector harness, avoiding areas that may pinch, cut, or melt the wire.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the spare tire compartment when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:
For complete warranty instructions, please download the full installation PDF.