Installation Instructions for Ford Transit Connect

Part Numbers:

• 75852
• 87651
• 44702

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Pull Wires (provided)
• Wrenches: 11/16", 3/4"
• Drill Bits: None

Step-by-Step Instructions:

1. Prepare Fasteners:

   • Feed all spacers and carriage bolts into position using the pull wires provided in each frame rail. Leave pull wires attached.
   • Tip: It is easier to insert the bolt and spacer separately into the frame rail.

2. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rail holes. Feed the pull wires through the adjacent holes on the hitch.

3. Secure Fasteners:

   • Carefully remove the pull wires one at a time. Place a washer over the pull wire and use it to hold the bolt in place while carefully removing the pull wire. Attach the hex nut.

4. Torque Fasteners:

   • Tighten all fasteners to the required torque specifications:
     • 1/2"-13 GR5 fasteners to 75 lb-ft (102 N*m)
     • 7/16"-14 GR5 fasteners to 50 lb-ft (68 N*m)

Hardware List:

• Qty (2): Carriage Bolt – 1/2"-13 x 1.75 GR5
• Qty (2): Carriage Bolt – 7/16"-14 x 1.75 GR5
• Qty (2): Spacer – 1/4" x 1-1/2" x 3"
• Qty (2): Spacer – 1/4" x 7/8" x 3"
• Qty (2): Conical Washer – 1/2"
• Qty (2): Conical Washer – 7/16"
• Qty (2): Hex Nut – 1/2"-13
• Qty (2): Hex Nut – 7/16"-14

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 400 lbs (182 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 400 lbs (182 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
• Installation time: Approximately 30 minutes for a professional installer.

Installation Instructions

Part Numbers:

• 75852
• 87651
• 44702

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Pull Wires (provided)
• Wrenches: 11/16", 3/4"
• Drill Bits: None

Step-by-Step Instructions:

1. Prepare Fasteners:

   • Feed all spacers and carriage bolts into position using the pull wires provided in each frame rail. Leave pull wires attached.
   • Tip: It is easier to insert the bolt and spacer separately into the frame rail.

2. Position Hitch:

   • Raise the hitch into position, aligning it with the frame rail holes. Feed the pull wires through the adjacent holes on the hitch.

3. Secure Fasteners:

   • Carefully remove the pull wires one at a time. Place a washer over the pull wire and use it to hold the bolt in place while carefully removing the pull wire. Attach the hex nut.

4. Torque Fasteners:

   • Tighten all fasteners to the required torque specifications:
     • 1/2"-13 GR5 fasteners to 75 lb-ft (102 N·m)
     • 7/16"-14 GR5 fasteners to 50 lb-ft (68 N·m)

Hardware List:

• Qty (2): Carriage Bolt – 1/2"-13 x 1.75 GR5
• Qty (2): Carriage Bolt – 7/16"-14 x 1.75 GR5
• Qty (2): Spacer – 1/4" x 1-1/2" x 3"
• Qty (2): Spacer – 1/4" x 7/8" x 3"
• Qty (2): Conical Washer – 1/2"
• Qty (2): Conical Washer – 7/16"
• Qty (2): Hex Nut – 1/2"-13
• Qty (2): Hex Nut – 7/16"-14

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 400 lbs (182 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 400 lbs (182 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
• Installation time: Approximately 30 minutes for a professional installer.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Ford Transit Connect

Part Numbers:

• 118613

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Wiring Connectors:

   • Open the rear door and remove the access panel doors on both sides to expose the vehicle’s wiring connectors.

2. Disconnect the Taillight Wiring Harness:

   • On the driver’s side, locate and disconnect the wiring harness.
   • Plug the T-One® T-Connector with the yellow wire between the mating connectors.

   Note: Ensure all connectors are fully inserted with locking tabs secured.

3. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire through the trim panel access hole, across the top threshold, and through the passenger-side trim panel access hole.
   • Repeat Step 2 on the passenger side using the T-Connector containing the green wire.

   Tip: Attach the harness to a fish wire for easier routing.

4. Ground the White Wire:

   • Locate a suitable grounding point near the driver’s side connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

5. Mount the Black Box:

   • Secure the T-One® T-Connector black box to a flat surface using the provided double-sided tape.
   • Ensure the epoxy side of the module faces downward to prevent water accumulation.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® T-Connector box on the driver’s side.
   • Connect the provided black wire using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or existing wiring to the engine compartment.

   Warning: Avoid routing the wire near hot pipes, heat shields, or fuel tanks.

7. Connect to the Vehicle Battery:

   • Disconnect the negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

   Warning: Follow all warnings printed on the tow vehicle’s battery.

8. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Test the installation with a test light or trailer.

   Note: Reset the vehicle electrical system by temporarily removing the key from the ignition.

9. Secure the Wiring:

   • Use the provided cable ties to secure the T-One® T-Connector harness, avoiding areas where the wires could pinch, cut, or melt.

10. Reassemble the Vehicle:

    • Replace the threshold, storage covers, floor covering, and any other items removed during installation.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated ratings or the vehicle manufacturer's specifications.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Ford Transit Connect

Part Numbers:

• 118613

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Wiring Connectors:

   • Open the rear door and remove the access panel doors on both sides to expose the vehicle’s wiring connectors.

2. Disconnect the Taillight Wiring Harness:

   • On the driver’s side, locate and disconnect the wiring harness.
   • Plug the T-One® T-Connector with the yellow wire between the mating connectors.

   Note: Ensure all connectors are fully inserted with locking tabs secured.

3. Route the Passenger-Side T-Connector:

   • Route the T-Connector with the green wire through the trim panel access hole, across the top threshold, and through the passenger-side trim panel access hole.
   • Repeat Step 2 on the passenger side using the T-Connector containing the green wire.

   Tip: Attach the harness to a fish wire for easier routing.

4. Ground the White Wire:

   • Locate a suitable grounding point near the driver’s side connectors.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

5. Mount the Black Box:

   • Secure the T-One® T-Connector black box to a flat surface using the provided double-sided tape.
   • Ensure the epoxy side of the module faces downward to prevent water accumulation.

6. Connect the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® T-Connector box on the driver’s side.
   • Connect the provided black wire using the supplied yellow butt connector.
   • Route the black wire through a grommet and along the exterior frame or existing wiring to the engine compartment.

   Warning: Avoid routing the wire near hot pipes, heat shields, or fuel tanks.

7. Connect to the Vehicle Battery:

   • Disconnect the negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black wire using the yellow butt connector.
   • Insert the 15-amp fuse into the fuse holder.

   Warning: Follow all warnings printed on the tow vehicle’s battery.

8. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Test the installation with a test light or trailer.

   Note: Reset the vehicle electrical system by temporarily removing the key from the ignition.

9. Secure the Wiring:

   • Use the provided cable ties to secure the T-One® T-Connector harness, avoiding areas where the wires could pinch, cut, or melt.

10. Reassemble the Vehicle:

    • Replace the threshold, storage covers, floor covering, and any other items removed during installation.

11. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated ratings or the vehicle manufacturer's specifications.
• Always wear safety glasses and follow safety precautions during installation.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
For complete warranty instructions, please download the full installation PDF.

Note: Store these instructions for future reference.