Installation Instructions for 2022-Current Hyundai Tucson and 2023-Current Kia Sportage

Part Numbers:

• 76509
• 84509
• CQT76509

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 17 mm
• Flat Head Screwdriver
• Pry Bar

Step-by-Step Instructions:

1. Remove Underbody Panels:

   • Rear Panel: Use a flat head screwdriver and pry bar to remove six plastic rivets from the rear underbody panel. Return the panel to the vehicle owner.
   • Passenger-Side Panel: Use a flat head screwdriver and pry bar to remove five plastic rivets. Keep this panel for reinstallation.

2. Install Hitch:

   • Raise the hitch into position and loosely install the following hardware on both sides:
     • (3) M10 bolts
     • (3) Conical washers (teeth side facing the hitch)

3. Tighten Fasteners:

   • Using a torque wrench, tighten all M10 fasteners to 42 ft-lbs (57 N*m).

4. Reinstall Passenger-Side Underbody Panel:

   • Reinstall the passenger-side underbody panel using the original fasteners.

Hardware List:

• (6) M10x1.25x35 CL8.8 Bolts
• (6) 3/8" Conical Washers

Safety Notes:

• Always wear safety glasses during installation.
• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 30 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Installation Instructions for 2022-Current Hyundai Tucson and 2023-Current Kia Sportage

Part Numbers:

• 76509
• 84509
• CQT76509

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 17 mm
• Flat Head Screwdriver
• Pry Bar

Step-by-Step Instructions:

1. Remove Underbody Panels:

• Rear Panel: Use a flat head screwdriver and pry bar to remove six plastic rivets from the rear underbody panel. Return the panel to the vehicle owner.
• Passenger-Side Panel: Use a flat head screwdriver and pry bar to remove five plastic rivets. Keep this panel for reinstallation.

2. Install Hitch:

• Raise the hitch into position and loosely install the following hardware on both sides:
  • (3) M10 bolts
  • (3) Conical washers (teeth side facing the hitch)

3. Tighten Fasteners:

• Using a torque wrench, tighten all M10 fasteners to 42 ft-lbs (57 N*m).

4. Reinstall Passenger-Side Underbody Panel:

• Reinstall the passenger-side underbody panel using the original fasteners.

Hardware List:

• (6) M10x1.25x35 CL8.8 Bolts
• (6) 3/8" Conical Washers

Safety Notes:

• Always wear safety glasses during installation.
• Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
• Replace any damaged hitch or ball immediately.
• Do not cut or modify the hitch.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Observe safety precautions when working beneath the vehicle.

Specifications:

• Weight Carrying Capacity: 3,500 lbs (1,588 kg) trailer weight, 525 lbs (238 kg) tongue weight.
• Weight Distributing Capacity: Not applicable.
• Product complies with V.E.S.C. Regulation V-5 and SAE J684.

Additional Notes:

• Installation time for professional installers is approximately 30 minutes.
• For step-by-step photo instructions, scan the QR code provided in the manual or visit the website.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119251

Wiring Access Location:

• Inside the rear cargo area and along the vehicle's frame to the battery.

Tools Required:

• Phillips head #2 screwdriver
• Drill with 3/32” drill bit
• Wire cutters
• Wire strippers/crimpers
• Socket and ratchet set
• Volt meter or circuit tester

Step-by-Step Instructions:

1. Prepare for Installation:

   • Disconnect the vehicle’s negative battery terminal.
   • Open the rear hatch and remove the cargo floor, spare tire cover, and any panels blocking access to the wiring.

2. Determine Wiring System:

   • Use a volt meter or circuit tester to identify the vehicle's wiring system:
     • 2-wire system: Turn and brake signals are combined on one wire.
     • 3-wire system: Turn, brake, and tail signals are on separate wires.
     • Multiplexed systems: Brake and tail or all functions are combined.

3. Mount the Module:

   • Select a flat, secure location near the rear of the vehicle for the module.
   • Use the provided double-sided tape to secure the module with the epoxy side facing down to prevent water buildup.

4. Connect the T-Connector Harness:

   • Attach the appropriate wires from the T-Connector harness to the vehicle’s wiring:
     • Yellow wire: Left turn signal.
     • Green wire: Right turn signal.
     • Brown wire: Tail light signal.
     • Red wire (if applicable): Brake signal.

5. Secure the Ground:

   • Locate an existing ground point or drill a 3/32” hole near the module.
   • Clean the area of dirt and rustproofing. Secure the white wire with the provided eyelet and screw.

6. Route the Power Wire:

   • Attach the black wire from the module to the provided 12-gauge power wire using the yellow butt connector.
   • Route the power wire along the vehicle’s frame to the positive battery terminal, avoiding hot surfaces and moving parts.

7. Connect to the Battery:

   • Attach the fuse holder’s ring terminal to the positive battery terminal.
   • Connect the other end of the fuse holder to the power wire using the yellow butt connector.
   • DO NOT insert the fuse at this time.

8. Secure the Wiring:

   • Use the provided cable ties to secure all loose wires to prevent movement or damage.

9. Final Steps:

   • Reconnect the vehicle’s negative battery terminal.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.
   • Replace all removed panels and covers, ensuring no wires are pinched or exposed.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter
• Eyelet and screw
• Yellow butt connectors
• 15-amp fuse and fuse holder
• Cable ties
• Double-sided tape

Safety Notes:

• Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Ensure all connections are secure and clean.

Manufacturer Notes:

• Use a test light or trailer to verify proper installation.
• Refer to the vehicle owner’s manual for additional guidance.
• If the system is not functioning correctly, follow the troubleshooting steps provided.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119251

Wiring Access Location:

• Inside the rear cargo area and along the vehicle's frame to the battery.

Tools Required:

• Phillips head #2 screwdriver
• Drill with 3/32” drill bit
• Wire cutters
• Wire strippers/crimpers
• Socket and ratchet set
• Volt meter or circuit tester

Step-by-Step Instructions:

1. Prepare for Installation:

   • Disconnect the vehicle’s negative battery terminal.
   • Open the rear hatch and remove the cargo floor, spare tire cover, and any panels blocking access to the wiring.

2. Determine Wiring System:

   • Use a volt meter or circuit tester to identify the vehicle's wiring system:
     • 2-wire system: Turn and brake signals are combined on one wire.
     • 3-wire system: Turn, brake, and tail signals are on separate wires.
     • Multiplexed systems: Brake and tail or all functions are combined.

3. Mount the Module:

   • Select a flat, secure location near the rear of the vehicle for the module.
   • Use the provided double-sided tape to secure the module with the epoxy side facing down to prevent water buildup.

4. Connect the T-Connector Harness:

   • Attach the appropriate wires from the T-Connector harness to the vehicle’s wiring:
     • Yellow wire: Left turn signal.
     • Green wire: Right turn signal.
     • Brown wire: Tail light signal.
     • Red wire (if applicable): Brake signal.

5. Secure the Ground:

   • Locate an existing ground point or drill a 3/32” hole near the module.
   • Clean the area of dirt and rustproofing. Secure the white wire with the provided eyelet and screw.

6. Route the Power Wire:

   • Attach the black wire from the module to the provided 12-gauge power wire using the yellow butt connector.
   • Route the power wire along the vehicle’s frame to the positive battery terminal, avoiding hot surfaces and moving parts.

7. Connect to the Battery:

   • Attach the fuse holder’s ring terminal to the positive battery terminal.
   • Connect the other end of the fuse holder to the power wire using the yellow butt connector.
   • DO NOT insert the fuse at this time.

8. Secure the Wiring:

   • Use the provided cable ties to secure all loose wires to prevent movement or damage.

9. Final Steps:

   • Reconnect the vehicle’s negative battery terminal.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation with a test light or trailer.
   • Replace all removed panels and covers, ensuring no wires are pinched or exposed.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter
• Eyelet and screw
• Yellow butt connectors
• 15-amp fuse and fuse holder
• Cable ties
• Double-sided tape

Safety Notes:

• Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Ensure all connections are secure and clean.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Manufacturer Notes:

• Use a test light or trailer to verify proper installation.
• Refer to the vehicle owner’s manual for additional guidance.
• If the system is not functioning correctly, follow the troubleshooting steps provided.