Product Details
- Brand: Reese
- Model: 45707 118335
- Includes: Titan Class 5 Trailer Tow Hitch, T-One T-Connector Custom Harness
Compatibility Chart
Description
Get Expert Help
Trailer Hitch w/ Wiring For 96-99 Chevy Express GMC Savana 2500 3500 Class 5 2-1/2" Tow Receiver Reese Tekonsha Install Notes
Installation Instructions for Chevrolet Express and GMC Savana Vans
Part Numbers:
- 45507
- 45707
- CQT45507
Wiring Access Location:
- Not specified
Tools Required:
- Ratchet
- Torque Wrench
- Safety Glasses
- Sockets: 3/4"
Installation Time:
- Approximately 45 minutes (for professional installers)
Step-by-Step Instructions:
-
Prepare Carriage Bolts:
- Place two (2) 1/2" carriage bolts with large bolt plates through the two rear holes on each side of the frame.
-
Position Hitch:
- Raise the hitch to the frame, with the bolts extending down through the rear holes in the brackets.
-
Install Rear Fasteners:
- Install 1/2" flat washers, lock washers, and nuts on the bolts.
-
Install Front Fasteners:
- Place 1/2" carriage bolts with small bolt plates down through the front mounting locations.
- Ensure the bolt plates are turned sideways, laying flat on the bottom of the frame.
-
Secure Fasteners:
- Install conical washers (teeth side against the hitch), lock washers, and nuts on the front bolts.
-
Tighten All Fasteners:
- Torque all 1/2"-13 Grade 5 fasteners to 75 lb-ft (102 N*m) using a torque wrench.
Torque Specifications:
- 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
Hardware List:
- (8) Carriage Bolts, 1/2"-13 x 2.00" GR5
- (4) Spacers, 0.250" x 1" x 2"
- (4) Conical Washers, 1/2"
- (8) Lock Washers, 1/2"
- (8) Hex Nuts, 1/2"-13 GR5
- (4) Spacers, 0.250" x 1.5" x 3"
- (4) Flat Washers, 1/2"
Safety Notes:
- Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the frame or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always wear safety glasses and observe safety precautions when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 12,000 lb (5,448 kg)
- Max Tongue Weight: 1,200 lb (545 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 14,000 lb (6,356 kg)
- Max Tongue Weight: 1,700 lb (771 kg)
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
- Not recommended for use on 1/2-ton vehicles.
- Scan the QR code provided on the manual for step-by-step photo instructions.
Installation Instructions for Gooseneck Mounting Kit
Part Numbers:
- 45507
- 45707
- CQT45507
Wiring Access Location:
- Not specified
Tools Required:
- Ratchet
- Torque Wrench
- Safety Glasses
- Sockets: 3/4"
Installation Time:
- Approximately 45 minutes (for professional installers)
Step-by-Step Instructions:
-
Prepare Carriage Bolts:
- Place two (2) 1/2" carriage bolts with large bolt plates through the two rear holes on each side of the frame.
-
Position Hitch:
- Raise the hitch to the frame, with the bolts extending down through the rear holes in the brackets.
-
Install Rear Fasteners:
- Install 1/2" flat washers, lock washers, and nuts on the bolts.
-
Install Front Fasteners:
- Place 1/2" carriage bolts with small bolt plates down through the front mounting locations.
- Ensure the bolt plates are turned sideways, laying flat on the bottom of the frame.
-
Secure Fasteners:
- Install conical washers (teeth side against the hitch), lock washers, and nuts on the front bolts.
-
Tighten All Fasteners:
- Torque all 1/2"-13 Grade 5 fasteners to 75 lb-ft (102 N*m) using a torque wrench.
Torque Specifications:
- 1/2"-13 GR5 bolts: 75 lb-ft (102 N*m)
Hardware List:
- (8) Carriage Bolts, 1/2"-13 x 2.00" GR5
- (4) Spacers, 0.250" x 1" x 2"
- (4) Conical Washers, 1/2"
- (8) Lock Washers, 1/2"
- (8) Hex Nuts, 1/2"-13 GR5
- (4) Spacers, 0.250" x 1.5" x 3"
- (4) Flat Washers, 1/2"
Safety Notes:
- Regularly check the hitch to ensure all fasteners and the ball are securely tightened.
- If the hitch is removed, plug all holes in the frame or body panels to prevent water or exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Always wear safety glasses and observe safety precautions when working beneath the vehicle.
- Do not cut access or attachment holes with a torch.
Specifications:
- Weight Carrying (Ball Mount):
- Max Gross Trailer Weight: 12,000 lb (5,448 kg)
- Max Tongue Weight: 1,200 lb (545 kg)
- Weight Distributing:
- Max Gross Trailer Weight: 14,000 lb (6,356 kg)
- Max Tongue Weight: 1,700 lb (771 kg)
Additional Notes:
- This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.
- Not recommended for use on 1/2-ton vehicles.
- Scan the QR code provided on the manual for step-by-step photo instructions.
For complete warranty instructions, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118335
Wiring Access Location:
- Tail light wiring harness near the rear interior trim panels on both sides of the vehicle.
Tools Required:
- Screw or cable tie (provided in the kit).
Step-by-Step Instructions:
-
Remove the rear interior trim panels near the doors.
- Locate the vehicle’s tail light wiring harness.
- There will be connection points on each side of the vehicle matching the ends of the T-Connector adapter.
-
Disconnect the vehicle’s wiring harness connectors on the driver’s side.
- Note: Be careful not to damage the locking tabs.
-
Position the black box on the left (driver’s) side of the vehicle.
- Plug the T-Connector harness connector containing the yellow wire into the left vehicle wiring harness connector.
- Ensure that the connectors are fully inserted together, utilizing the existing and supplied locking tabs.
-
Repeat the above procedure on the passenger side using the connector containing the green wire.
-
Tuck the green wire under the floor trim (threshold) panel.
-
Secure the black box on the driver’s side behind the trim panel using a screw or cable tie.
-
Replace the vehicle’s rear trim panels.
-
Specifications:
- This unit is rated for 4 amps per circuit.
-
Hardware List:
- T-Connector adapter.
- Black box.
- Screw or cable tie.
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Manufacturer Notes:
- Follow all warnings and instructions provided with the product.
- Use a test light or trailer to confirm proper installation.
Installation Instructions for T-Connector Adapter
Part Numbers:
- 118335
Wiring Access Location:
- Tail light wiring harness near the rear interior trim panels on both sides of the vehicle.
Tools Required:
- Screw or cable tie (provided in the kit)
Step-by-Step Instructions:
-
Remove Rear Interior Trim Panels:
- Remove the rear interior trim panels near the doors.
- Locate the vehicle’s tail light wiring harness.
- There will be connection points on each side of the vehicle matching the ends of the T-Connector adapter.
-
Disconnect the Vehicle’s Wiring Harness Connectors on the Driver’s Side:
- Note: Be careful not to damage the locking tabs.
-
Position the Black Box:
- Position the black box on the left (driver’s) side of the vehicle.
- Plug the T-Connector harness connector containing the yellow wire into the left vehicle wiring harness connector.
- Ensure that the connectors are fully inserted together, utilizing the existing and supplied locking tabs.
-
Repeat for the Passenger Side:
- Repeat the above procedure on the passenger side using the connector containing the green wire.
-
Secure the Wiring and Replace Trim Panels:
- Tuck the green wire under the floor trim (threshold) panel.
- Secure the black box on the driver’s side behind the trim panel using a screw or cable tie.
- Replace the vehicle’s rear trim panels.
Specifications:
- Maximum Current Rating: 4 amps per circuit
Hardware List:
- T-Connector adapter
- Black box
- Screw or cable tie
Safety Notes:
- Handle all connectors with care to avoid damage.
- Ensure all connections are clean and securely fastened.
- Test the installation after completing all steps to verify functionality.
Additional Information:
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Note: Follow all warnings and instructions provided with the product. Use a test light or trailer to confirm proper installation.