Installation Instructions for Ford Edge Sport

Part Numbers:

• 75728
• 87617
• 44672

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 3/4", 5.5mm or 7/32, 8mm
• Additional Equipment: 1/2" Pull Wire (provided), Tin Snips, Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower the exhaust system at the rubber isolators (3 places), leaving the rubber isolators on the vehicle. Spray lubricant on the metal hanger rods and rubber isolators to ease removal. Support the system during the process to prevent the muffler from falling under its own weight.
2. Disconnect the fascia center support (1 screw) and carefully push it rearward toward the impact bar. Reinstall the screw afterward.
3. Remove both heat shields (3 screws each) and a plastic insert from each side. Return the screws to the vehicle owner.
4. Trim both heat shields as shown in Figure 2. Leave enough material to sandwich between the frame and hitch.
5. Using the kinked pull wire method (Figure 3), attach the carriage bolt and block to the pull wire. Feed the forward fasteners into position on both frame rails using the access hole at the end of each rail. Use the same method to feed rearward fasteners into position. Ensure spacers sit flat on the frame rails and not on existing weld nuts.
6. Reinstall the trimmed heat shields using the remaining inboard fasteners and plastic inserts.
7. Raise the hitch into position over the exhaust, sandwiching the heat shield between the hitch and the frame rail.
8. Loosely attach the fasteners as shown, center the hitch on the vehicle, and tighten all fasteners to 75 lb-ft (102 N*m).
9. Raise the exhaust system back into position at the three rubber isolators.

Hardware List:

• Qty (4): Carriage Bolt 1/2-13 x 1.500 GR5
• Qty (4): Conical Washer
• Qty (4): Hex Nut 1/2-13
• Qty (4): Spacer 1/4 x 1 x 3

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 525 lbs (239 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (239 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions

Part Numbers:

• 75728
• 87617
• 44672

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Wrenches: 3/4", 5.5mm or 7/32, 8mm
• Additional Equipment: 1/2" Pull Wire (provided), Tin Snips, Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower the exhaust system at the rubber isolators (3 places), leaving the rubber isolators on the vehicle. Spray lubricant on the metal hanger rods and rubber isolators to ease removal. Support the system during the process to prevent the muffler from falling under its own weight.
2. Disconnect the fascia center support (1 screw) and carefully push it rearward toward the impact bar. Reinstall the screw afterward.
3. Remove both heat shields (3 screws each) and a plastic insert from each side. Return the screws to the vehicle owner.
4. Trim both heat shields as shown in Figure 2. Leave enough material to sandwich between the frame and hitch.
5. Using the kinked pull wire method (Figure 3), attach the carriage bolt and block to the pull wire. Feed the forward fasteners into position on both frame rails using the access hole at the end of each rail. Use the same method to feed rearward fasteners into position. Ensure spacers sit flat on the frame rails and not on existing weld nuts.
6. Reinstall the trimmed heat shields using the remaining inboard fasteners and plastic inserts.
7. Raise the hitch into position over the exhaust, sandwiching the heat shield between the hitch and the frame rail.
8. Loosely attach the fasteners as shown, center the hitch on the vehicle, and tighten all fasteners to 75 lb-ft (102 N·m).
9. Raise the exhaust system back into position at the three rubber isolators.

Hardware List:

• Qty (4): Carriage Bolt 1/2-13 x 1.500 GR5
• Qty (4): Conical Washer
• Qty (4): Hex Nut 1/2-13
• Qty (4): Spacer 1/4 x 1 x 3

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Distributing
  • Max Gross Trailer Weight: 4,000 lbs (1,816 kg)
  • Max Tongue Weight: 525 lbs (239 kg)
• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 3,500 lbs (1,589 kg)
  • Max Tongue Weight: 525 lbs (239 kg)

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.