Product Details
- Brand: Tekonsha
- Model: 90920 3025-2
- Includes: Prodigy iD Smart Phone Configured Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Year Range | Make | Model | Style |
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Description
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Tekonsha Prodigy iD Trailer Brake Control for 99-02 Chevy Silverado Suburban 1500 2500 3500 w/ Plug Play Wiring Adapter Bluetooth Edge App Proportional Module Box Controller Install Notes
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 302500
Tools Required:
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Locate the vehicle’s black Electric Junction Box:
- Inside the vehicle, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the junction box cover to expose the connection points.
- Find the electric trailer brake connection point:
- Located in the top row, second slot from the left.
Step 2: Plug in the Brake Control Adapter
- Plug the brake control adapter into the mating connection point in the Electric Junction Box.
- Use a circuit tester to verify that the adapter has battery (+) power supplied.
Step 3: Install Additional Wiring if Power Is Not Supplied
If power is not present at the Electric Junction Box, follow these steps:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the lid and cover of the Electrical Center Box.
- Locate the blue brake control feed wire. This may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- In the same location, find the red battery (+) power supply wire.
- Attach and route the power wire as specified in the brake control manufacturer’s instructions.
- Install an in-line fuse or circuit breaker to protect the circuit.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions for wiring, mounting, and securing the brake controller.
Warnings:
- Circuit Overload:
- Do NOT exceed the lower of:
- Manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- Do NOT exceed the lower of:
- Overloading circuits may cause fires or electrical damage.
- Always follow the vehicle owner’s manual and brake control installation instructions.
Wiring Overview:
- Brake Control Feed (Blue): Sends brake signal to trailer brakes.
- Battery Power Supply (Red): Provides fused power to the brake controller.
- Ground: Grounds the controller to the vehicle.
- Stop Lamp Switch (Input): Signals braking input to the brake controller.
Final Notes:
- Verify all connections are secure and wires are properly routed away from sharp edges or heat sources.
- Use a circuit tester or connect a trailer to confirm proper operation.
- Periodically inspect the wiring system for damage or loose connections.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 302500
Tools Required:
- Circuit Tester
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Locate the vehicle’s black Electric Junction Box:
- Inside the vehicle, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the junction box cover to expose the connection points.
- Find the electric trailer brake connection point:
- Located in the top row, second slot from the left.
Step 2: Plug in the Brake Control Adapter
- Plug the brake control adapter into the mating connection point in the Electric Junction Box.
- Use a circuit tester to verify that the adapter has battery (+) power supplied.
Step 3: Install Additional Wiring if Power Is Not Supplied
If power is not present at the Electric Junction Box, follow these steps:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the lid and cover of the Electrical Center Box.
- Locate the blue brake control feed wire. This may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- In the same location, find the red battery (+) power supply wire.
- Attach and route the power wire as specified in the brake control manufacturer’s instructions.
- Install an in-line fuse or circuit breaker to protect the circuit.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s electric brake control harness connector.
- Follow the brake control manufacturer’s installation instructions for wiring, mounting, and securing the brake controller.
Warnings:
- Circuit Overload:
- Do NOT exceed the lower of:
- Manufacturer’s towing rating, or
- Maximum Capacity: 4 axles / 8 brakes (24 amps).
- Do NOT exceed the lower of:
- Overloading circuits may cause fires or electrical damage.
- Always follow the vehicle owner’s manual and brake control installation instructions.
Wiring Overview:
- Brake Control Feed (Blue): Sends brake signal to trailer brakes.
- Battery Power Supply (Red): Provides fused power to the brake controller.
- Ground: Grounds the controller to the vehicle.
- Stop Lamp Switch (Input): Signals braking input to the brake controller.
Final Notes:
- Verify all connections are secure and wires are properly routed away from sharp edges or heat sources.
- Use a circuit tester or connect a trailer to confirm proper operation.
- Periodically inspect the wiring system for damage or loose connections.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for Prodigy iD Electronic Brake Control
Part Numbers:
- N90920
Specifications:
- Supports 2, 4, 6, and 8 brake (1-4 axle) applications.
- Proportional braking with deceleration sensing for smooth operation.
- Compatible with a mobile app for enhanced features (not required for basic use).
Tools Required:
- Drill motor
- Drill bit: 7/32"
- Hole saw: 1"
- Center punch
- Allen/hex wrench: 1.5mm
- Wire cutters
- Crimp tool
- Voltage tester
- Panel removal tools
Safety Notes:
- Ensure proper mounting of Dash and Power Modules for optimal performance.
- Avoid placing RF-generating devices within 12 inches of the modules.
- Never exceed the vehicle manufacturer's Gross Combined Weight Rating (GCWR).
- Maintain proper grounding to avoid braking issues.
- Adjust trailer brakes periodically, especially after 200 miles and every 3,000 miles thereafter.
- Use a professional installer if uncertain about the installation process.
Hardware List:
- Power Module
- Dash Module
- Manual Knob
- LED Display
- Mounting Collar
- Universal Wire Harness
- Hardware Kit (including tie wraps and screws)
- Drill Template
Step-by-Step Instructions:
Dash Module Installation:
- Choose a location where the Dash Module can remain horizontal (±20°) and parallel to the vehicle's direction of travel.
- Use the provided template to drill mounting holes.
- Secure the Mounting Collar to the dashboard using screws.
- Insert the Dash Module into the Mounting Collar and secure it.
- Align and snap the Knob Base into place.
- Remove the red anti-static cap after securing the module.
Power Module Installation:
- Mount the Power Module on a flat, ventilated surface using tie wraps or screws provided.
- Avoid placing the Power Module under carpeting to ensure proper cooling.
Wiring the Brake Control:
- Black Wire: Connect to a positive 12V battery source via a circuit breaker:
- 20A for 1-2 axles
- 30A for 3-4 axles
- White Wire: Connect to a suitable ground.
- Red Wire: Connect to the cold side of the brake light switch.
- Blue Wire: Connect to the trailer brake wire.
Boost Settings:
- Adjust Boost for varying trailer weights and conditions:
- Boost OFF: Normal operation.
- Level 1: Light braking response.
- Level 2: Moderate braking response.
- Level 3: Aggressive braking response.
Operating Instructions:
- Set the Power Output between 0.0 to 10.0 (100%) using the Manual Override.
- Warm the trailer brakes by driving at low speeds and gently applying the brakes before final adjustments.
- Adjust power to prevent wheel lock-up or insufficient braking.
Troubleshooting Guide:
Issue | Cause | Solution |
---|---|---|
Blank Display | Sleep mode or power loss | Verify connections and battery power. |
No Trailer Connection | Loose or dirty connectors | Clean and secure all connectors. |
Power Interruption | Poor wiring connections | Inspect and correct all wiring. |
Overload Detected | Excessive brake current or short | Decrease load or repair wiring. |
Maintenance:
- Inspect and adjust trailer brakes after the first 200 miles.
- Check wiring connections regularly for wear or damage.
- Ensure all components are securely mounted and functional.
Warranty Information:
- Limited Warranty: Covers defects in materials and workmanship.
- Exclusions:
- Normal wear and tear.
- Misuse, improper installation, or overloading.
- For complete warranty details, download the full installation PDF.
Technical Support:
For assistance or additional information:
- Visit www.trailerjacks.com or call 877-869-6690.