Product Details
- Brand: Tekonsha
- Model: 9030 3016-1
- Includes: Voyager Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Brake Controller Custom Harness
Compatibility Chart
Description
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Trailer Brake Control for 14-19 Chevy Silverado GMC Sierra 1500 w/ Plug Play Wiring Adapter Tekonsha Voyager Eletric Trailer Brakes Module Box Controller Install Notes
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
End of Instructions
Installation Instructions for Trailer Brake Controller Adapter
Part Number: 301600
Tools Required:
- Trim Panel Remover
- Wire Crimpers
Step-by-Step Instructions:
1. Determine Your Brake Control Installation Option
-
1 Plug Option:
- Using the supplied butt connectors, attach the adapter wires to the corresponding wires on the electric brake control.
- Follow the brake control installation instructions before attaching the adapter to the vehicle junction box.
-
2 Plug Option:
- Plug the brake control adapter into the mating receptacle on the backside of the brake control unit before attaching it to the vehicle junction box.
2. Locate the Vehicle’s Electric Junction Box
- Find the vehicle’s black Electric Junction Box:
- Located inside the pickup, underneath the dashboard, to the left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the mating connection point for the electric trailer brake wiring.
3. Plug in the Brake Control Adapter
- Connect the Brake Control Adapter into the mating connector located in the Electric Junction Box.
- Ensure a secure and proper connection.
4. Complete the Installation and Testing
- Follow the brake control manufacturer’s instructions to complete the installation.
- Mount the brake controller unit securely as directed.
- Perform test procedures as outlined in the brake controller manual.
Warnings:
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps).
- Exceeding these limits may result in fire or electrical damage.
- Follow the vehicle manufacturer’s towing ratings and guidelines.
- Always read and understand the vehicle’s owner’s manual and instructions before installation.
Safety Precautions:
- Wear safety glasses and follow all safety precautions during installation.
- Periodically check connections for proper operation and secure fit.
Wiring Overview:
- Trailer Brake Controller (Output): Sends braking signal to the trailer brakes.
- Battery Feed (Fused): Supplies power to the trailer brake controller.
- Ground: Provides grounding connection for proper function.
- Stop Lamp Switch (Input): Receives braking signal from the vehicle brake switch.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation and Operation Instructions for Voyager Electronic Brake Control
Specifications:
- Compatible with 2, 4, 6, and 8 brake applications.
- Uses an inertial sensor for proportional braking.
Tools Required:
- Drill with a 1/8” bit.
-
6 x 3/8” screws.
- Screwdriver or wrench.
Safety Notes:
- Avoid mounting or operating RF-generating devices (e.g., cell phones, two-way radios) closer than 12 inches to the brake control.
- Reversing the connection to a breakaway battery will damage the brake control.
- Disconnect the trailer plug before testing a breakaway switch to prevent damage.
- The level adjustment is critical for proper braking response.
- Always adhere to the vehicle's Gross Combined Weight Rating (GCWR).
- This unit is designed for electric trailer brakes only.
Hardware List:
- Voyager brake control unit.
- Mounting bracket.
- Screws for mounting.
Installation Instructions:
Mounting the Brake Control:
- Select a Mounting Location:
- Ensure a flat, solid surface between -20° nose down and 70° nose up.
- Avoid any area with potential interference or unstable mounting.
- Attach the Mounting Bracket:
- Use the provided #6 x 3/8” screws to securely mount the bracket.
- Avoid over-tightening or using longer screws to prevent damage.
- Install the Brake Control:
- Attach the control to the bracket and adjust its position.
- Tighten the screws snugly to secure the unit.
Leveling the Sensor:
- Connect the trailer to the tow vehicle. The bi-colored light should glow green.
- Turn the Power Knob to maximum (clockwise).
- Press and hold the brake pedal.
- Adjust the Level Knob:
- Turn it counter-clockwise until the light changes from green to red.
- Slowly turn it clockwise until an orange light is visible.
- Light Settings:
- Dim orange: Normal setting.
- Bright orange: Aggressive braking.
- Dim red: More aggressive braking.
Adjusting Power to Trailer Brakes:
- Connect the trailer to the tow vehicle.
- Turn the Power Knob to the 12 o’clock position.
- Drive at 25 mph on a dry, level surface.
- Apply the Manual Slide Knob:
- If trailer brakes lock up, decrease power (turn counter-clockwise).
- If braking is insufficient, increase power (turn clockwise).
- Repeat until the braking is smooth and sufficient without wheel lock-up.
Fine-Tuning:
- Make several slow stops to assess braking response.
- If brakes grab too much, reduce aggressiveness by turning the Level Knob clockwise.
- If braking is delayed, increase aggressiveness by turning the Level Knob counter-clockwise.
Maintenance:
- Regularly inspect connections and ensure wires are secure.
- Adjust brakes after the first 200 miles of use and every 3,000 miles thereafter.
- Keep the unit clean and free from debris.
Troubleshooting Guide:
Issue | Probable Cause | Solution |
---|---|---|
No green light when connected. | Corrosion or loose ground/power wires. | Inspect and clean connections. |
No red light with manual knob. | Low power or short on brake wire. | Increase power or inspect wiring. |
Brakes lock up. | Power set too high. | Reduce the power setting. |
Delayed braking. | Improper sensor leveling. | Re-level the sensor. |
Warranty Information:
- Limited Warranty:
- Covers defects in materials and workmanship.
- Excludes damage caused by improper installation, misuse, or external factors.
- Attention: This is a summary of the installation procedure. For complete installation instructions, including detailed diagrams and additional information, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.