Installation Instructions for T-One® T-Connector for Ford Bronco Sport

Part Numbers:

• 118836

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Hatch:

   • Locate the vehicle wiring inside the rear cargo area by partially removing the plastic threshold cover, side panels, and cargo trays.
   • Expose the vehicle’s taillight wiring harness.
   • Use a 10mm socket or wrench to remove the bolts securing the threshold and cargo trays.

2. Remove the Taillights:

   • On both the driver’s and passenger’s sides, remove the taillights to access the wiring.
   • Slit the grommet to allow for the T-Connector wiring to pass through.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure the connectors are fully inserted with locking tabs securely engaged.

4. Mount the Black Box:

   • Mount the T-One® Connector black box on the driver’s side using the provided double-sided tape.
   • Secure the remaining harness with the provided cable ties to prevent damage or rattling.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • If necessary, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Clean the grounding area of dirt and rustproofing before securing.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

6. Route the Passenger-Side T-Connector:

   • Route the connector containing the green wire along the threshold to the passenger side.
   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.

7. Route the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector provided.

8. Install the Power Wire:

   • Route the black 12-gauge wire along the vehicle’s frame to the engine compartment.
   • Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

9. Connect the Power Wire to the Black Box:

   • Attach the black 12-gauge wire to the black power wire located on the T-One® Connector black box using the provided yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall all trim panels, storage covers, and other components removed during installation.
    • Ensure no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Route the 4-flat connector through the driver’s side trim panel into the storage compartment and store it when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.
• Always read and follow all warnings and instructions printed on the tow vehicle’s battery.

Installation Instructions for T-One® T-Connector for Ford Bronco Sport

Part Numbers:

• 118836

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or Wrench
• Drill (3/32” Drill Bit)
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Open the Hatch:

   • Locate the vehicle wiring inside the rear cargo area by partially removing the plastic threshold cover, side panels, and cargo trays.
   • Expose the vehicle’s taillight wiring harness.
   • Use a 10mm socket or wrench to remove the bolts securing the threshold and cargo trays.

2. Remove the Taillights:

   • On both the driver’s and passenger’s sides, remove the taillights to access the wiring.
   • Slit the grommet to allow for the T-Connector wiring to pass through.

3. Connect the Driver-Side T-Connector:

   • Insert the T-One® Connector end with the yellow wire between the driver-side wiring connectors.
   • Ensure the connectors are fully inserted with locking tabs securely engaged.

4. Mount the Black Box:

   • Mount the T-One® Connector black box on the driver’s side using the provided double-sided tape.
   • Secure the remaining harness with the provided cable ties to prevent damage or rattling.

5. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as an existing ground stud.
   • If necessary, drill a 3/32” hole and secure the white wire using the provided eyelet and screw.
   • Clean the grounding area of dirt and rustproofing before securing.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

6. Route the Passenger-Side T-Connector:

   • Route the connector containing the green wire along the threshold to the passenger side.
   • Insert the T-One® Connector end with the green wire between the passenger-side wiring connectors.

7. Route the Power Wire:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder.
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector provided.

8. Install the Power Wire:

   • Route the black 12-gauge wire along the vehicle’s frame to the engine compartment.
   • Avoid routing near hot pipes, heat shields, or areas that may pinch or damage the wire.

9. Connect the Power Wire to the Black Box:

   • Attach the black 12-gauge wire to the black power wire located on the T-One® Connector black box using the provided yellow butt connector.

10. Reconnect the Battery and Test:

    • Reconnect the Negative (-) battery cable.
    • Insert the 15-amp fuse into the fuse holder.
    • Test the installation using a test light or trailer.

11. Reassemble the Vehicle:

    • Reinstall all trim panels, storage covers, and other components removed during installation.
    • Ensure no wires are pinched or damaged.

12. Store the 4-Flat Connector:

    • Route the 4-flat connector through the driver’s side trim panel into the storage compartment and store it when not in use.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.