Installation Instructions for Draw-Tite and Reese Trailer Hitch #76028, #84028, and #CQT76028

Part Numbers:

• 76028
• 84028
• CQT76028

Applications:

• Years: 2005-Current (Chevrolet Equinox), 2010-Current (GMC Terrain), 2006-2009 (Pontiac Torrent), 2002-2007 (Saturn Vue, except Redline)
• Make and Models: Chevrolet Equinox, GMC Terrain, Pontiac Torrent, Saturn Vue

For the most up-to-date application years and trim levels, refer to the manufacturer's website.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 18 mm, 19 mm, 3/4"
• 6" Socket Extension
• Utility Knife
• Tape Measure

Step-by-Step Instructions:

1. Remove the Fascia Door:

• If present, remove the fascia door.

2. Install Carriage Bolts and Blocks:

• Feed the carriage bolt and large block through slots on the bottom of the frame rails using the pull wire as shown in Figure 3.

3. Position the Hitch:

• Raise the hitch into position, lifting the bumper mounting bracket over the fascia where necessary.
• Secure the hitch using M12 bolts and conical washers into the existing weld nuts. Be cautious not to push the bolts into the frame (Figure 1).

4. Install Hardware:

• Thread the conical washer over the pull wire to hold the bolt in place, remove the pull wire, and attach the hex nut.
• Hand-tighten all bolts.

5. Secure to Bumper:

• For vehicles without weld nuts:
  Pull carriage bolts and small blocks through the end of the bumper and the bumper mounting bracket using the pull wire. Attach the conical washer and nut.
• For vehicles with weld nuts:
  Install the M12 bolts and conical washers into the existing weld nuts on the bumper (Figure 2).

6. Tighten Fasteners:

• Torque all 1/2-13 GR5 fasteners to 75 lb-ft (102 N·m).
• Torque all M12 CL10.9 fasteners to 92 lb-ft (125 N·m).

7. Replace or Modify Fascia Door:

• Replace the fascia door for 2005-2015 Equinox models.
• For 2016 and newer models, trim the fascia door as shown in Figure 4 (obtain the owner's permission before trimming).
• Return fascia doors to the owner for other models.

Hardware List:

• 4 × Carriage Bolt (1/2-13 × 1.50 GR5)
• 2 × Spacer Block (.250 × 1.50 × 3.00)
• 8 × Conical Washer (1/2")
• 4 × Hex Nut (1/2-13 GR2)
• 6 × Bolt (M12 × 1.75 × 45 CL10.9)
• 2 × Small Spacer Block (.250 × 1.50 × 2.0)
• 4 × Pull Wire (1/2-13)

Safety Notes:

• Always wear safety glasses during installation.
• Ensure proper torque for all fasteners to keep the hitch secure while towing.
• Do not cut access or attachment holes with a torch.
• Plug all holes in the trunk pan or body panels if the hitch is removed to prevent water or exhaust entry.
• Periodically check all fasteners for tightness.

Specifications:

• Max Gross Trailer Weight (Weight Carrying/Weight Distributing): 4,500 lbs (2,043 kg)
• Max Tongue Weight (Weight Carrying/Weight Distributing): 675 lbs (306 kg)
• Installation Time: Approximately 30 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warning: Improper use or failure to follow instructions may result in property damage, serious injury, or death. Always consult your vehicle and trailer manuals for compatibility and installation guidelines.

Installation Instructions for T-Connector Trailer Wiring Harness

Product Information:

• Part Number: N118432
• Application: Chevrolet Equinox, Pontiac Torrent, Suzuki XL-7

Tools Required:

• Ratchet
• 10mm Socket or Wrench

Step-by-Step Instructions:

1. Access the Wiring Harness Area:

   • Chevrolet Equinox / Pontiac Torrent:
     • Open the rear tailgate.
     • Locate the jack storage compartment on the driver’s side.
     • Remove the panel and tire jack to access the harness area.
   • Suzuki XL-7:
     • Open the rear tailgate.
     • Locate the jack storage compartment on the passenger side.
     • Remove the panel and tire jack to access the harness area.

2. Locate the Trailer Harness Connector:

   • Chevrolet Equinox / Pontiac Torrent:
     • The 4-pin connector is attached to the floor of the jack compartment with a plastic clip.
   • Suzuki XL-7:
     • The 4-pin connector is located on the top-left side of the jack compartment.

3. Insert the T-Connector:

   • Connect the T-Connector into the vehicle’s trailer plug harness.
   • Ensure the T-Connector is fully inserted and the locking tabs engage securely.

4. Ground the White Wire:

   • Chevrolet Equinox / Pontiac Torrent:
     • Locate the ground stud near the trailer plug connector.
     • Use a 10mm socket or wrench to remove the bolt.
     • Place the white wire with the eyelet around the bolt and re-tighten it.
   • Suzuki XL-7:
     • Locate the ground stud on the floor beneath the jack compartment.
     • Remove the bolt, attach the white wire eyelet, and re-tighten the bolt.

   Warning: Ensure all other ground connections remain secure when reattaching the ground stud.

5. Install Relays in Fuse Box:

   • Open the vehicle’s hood and locate the fuse/relay box near the driver’s side firewall.
   • Carefully remove the cover without damaging the locking tabs.
   • Locate relay positions 58 and 59:
     • Place one of the provided relays into position 58 to activate the Right Turn/Stop Trailer Light.
     • Place the second relay into position 59 to activate the Left Turn/Stop Trailer Light.

   Warning: Relays must not exceed 20 amps. Using improper relays may cause damage.

6. Insert Fuses:

   • Locate fuse positions 35, 37, and 43 in the fuse box:
     • Insert a 10-amp fuse into position 35 to power the Park Lamp Trailer Function.
     • Insert a 10-amp fuse into position 37 to power the Left Turn/Stop Function.
     • Insert a 10-amp fuse into position 43 to power the Right Turn/Stop Function.

   Warning: Replacing fuses exceeding 10 amps may damage the vehicle or trailer.

7. Verify Installation:

   • Test the wiring harness installation using a test light or by connecting a trailer.
   • To reset the vehicle’s electrical system during the first test, temporarily remove the key from the ignition.

Warnings:

1. Overloaded Circuits:

   • Do not exceed the following amperage limits:
     • Max Stop/Turn Lights: 7.5 amps
     • Max Tail Lights: 7.5 amps
   • Refer to the vehicle’s owner’s manual for towing ratings.

2. Relays and Fuses:

   • Ensure all relays and fuses are inserted properly.
   • Only use the provided relays and 10-amp fuses.

3. Safety Precautions:

   • Wear safety glasses and follow proper safety guidelines when working near electrical systems.

Notes:

• Store the 4-flat connector in the jack storage compartment when not in use.
• Periodically check all connections and wiring for wear or damage.

Technical Support:
For questions or troubleshooting, contact the manufacturer’s technical support team.

Warning: Improper installation or circuit overloads may result in system failure, vehicle damage, or fire.

Installation Instructions for T-Connector Wiring Harness

Product Information:

• Part Number: N118432
• Application: Chevrolet Equinox, Pontiac Torrent, Suzuki XL-7

Tools Required:

• Ratchet
• 10mm Socket or Wrench

Step-by-Step Instructions:

1. Access the Wiring Harness Area:

   • Chevrolet Equinox / Pontiac Torrent:
     • Open the rear tailgate.
     • Locate the jack storage compartment on the driver’s side.
     • Remove the panel and tire jack to access the harness area.
   • Suzuki XL-7:
     • Open the rear tailgate.
     • Locate the jack storage compartment on the passenger side.
     • Remove the panel and tire jack to access the harness area.

2. Locate the Trailer Harness Connector:

   • Chevrolet Equinox / Pontiac Torrent:
     • The 4-pin connector is attached to the floor of the jack compartment with a plastic clip.
   • Suzuki XL-7:
     • The 4-pin connector is located on the top-left side of the jack compartment.

3. Insert the T-Connector:

   • Connect the T-Connector into the vehicle’s trailer plug harness.
   • Ensure the T-Connector is fully inserted and the locking tabs engage securely.

4. Ground the White Wire:

   • Chevrolet Equinox / Pontiac Torrent:
     • Locate the ground stud near the trailer plug connector.
     • Use a 10mm socket or wrench to remove the bolt.
     • Place the white wire with the eyelet around the bolt and re-tighten it.
   • Suzuki XL-7:
     • Locate the ground stud on the floor beneath the jack compartment.
     • Remove the bolt, attach the white wire eyelet, and re-tighten the bolt.

   Warning: Ensure all other ground connections remain secure when reattaching the ground stud.

5. Install Relays in Fuse Box:

   • Open the vehicle’s hood and locate the fuse/relay box near the driver’s side firewall.
   • Carefully remove the cover without damaging the locking tabs.
   • Locate relay positions 58 and 59:
     • Place one of the provided relays into position 58 to activate the Right Turn/Stop Trailer Light.
     • Place the second relay into position 59 to activate the Left Turn/Stop Trailer Light.

   Warning: Relays must not exceed 20 amps. Using improper relays may cause damage.

6. Insert Fuses:

   • Locate fuse positions 35, 37, and 43 in the fuse box:
     • Insert a 10-amp fuse into position 35 to power the Park Lamp Trailer Function.
     • Insert a 10-amp fuse into position 37 to power the Left Turn/Stop Function.
     • Insert a 10-amp fuse into position 43 to power the Right Turn/Stop Function.

   Warning: Replacing fuses exceeding 10 amps may damage the vehicle or trailer.

7. Verify Installation:

   • Test the wiring harness installation using a test light or by connecting a trailer.
   • To reset the vehicle’s electrical system during the first test, temporarily remove the key from the ignition.

Warnings:

1. Overloaded Circuits:

   • Do not exceed the following amperage limits:
     • Max Stop/Turn Lights: 7.5 amps
     • Max Tail Lights: 7.5 amps
   • Refer to the vehicle’s owner’s manual for towing ratings.

2. Relays and Fuses:

   • Ensure all relays and fuses are inserted properly.
   • Only use the provided relays and 10-amp fuses.

3. Safety Precautions:

   • Wear safety glasses and follow proper safety guidelines when working near electrical systems.

Notes:

• Store the 4-flat connector in the jack storage compartment when not in use.
• Periodically check all connections and wiring for wear or damage.

Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:
For complete warranty instructions, please download the full installation PDF.

Warning: Improper installation or circuit overloads may result in system failure, vehicle damage, or fire.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring

Tools Required:

• Phillips Head Screwdriver
• Drill with 3/32" Drill Bit
• 10mm Socket & Ratchet or Wrench
• Wire Crimpers
• Wire Cutters
• Test Light or Multimeter
• Cable Ties

Part 1: Install the 4-Way to 7-Way Adapter

Step-by-Step Instructions:

1. Mount the Adapter:

   • Choose a suitable mounting point on the vehicle, typically near the hitch.
   • Use the provided bracket and screws to secure the adapter.

2. Connect the 4-Flat Plug:

   • Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
   • This connection enables tail lights, left turn, and right turn signals.

3. Ground the Adapter:

   • Locate a clean, solid grounding point near the adapter.
   • Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.

4. Leave Additional Wires Disconnected:

   • The following wires will remain disconnected until Part 2:
     • Black Wire: Power from the battery.
     • Blue Wire: Brake control output.
     • Yellow Wire: Reverse light (optional; leave disconnected unless needed).

5. Test Initial Connection:

   • Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).

Part 2: Install Brake Control Wiring

Step-by-Step Instructions:

1. Mount Circuit Breakers:

   • Install two 30A circuit breakers on the firewall or another suitable location near the battery.
   • Use self-tapping screws to mount them securely.

2. Route Power Wires:

   • Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
   • Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
   • Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).

3. Install the Brake Controller:

   • Mount the brake controller under the dash on a firm surface.
   • Use the following connections:
     • Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
     • Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
     • White Wire: Connect to a solid ground point on the vehicle body.
     • Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).

4. Optional: Connect Reverse Light Circuit:

   • If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.

5. Reconnect the Battery:

   • Reattach the negative battery cable and ensure all connections are secure.
   • Insert the fuses into both circuit breakers.

6. Secure All Wires:

   • Use cable ties to secure all loose wires and prevent damage or rattling.

7. Test the System:

   • Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
   • If applicable, test the reverse light circuit.

Notes:

• Most installations will only require connecting the black and blue wires from the 7-way adapter.
• Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
• Always adhere to safety guidelines and verify all connections before use.

Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.