Installation Instructions for Honda Civic (Including SI & Hybrid Models)

Part Numbers:

• 77139
• 24763
• 60822

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 3/4", 9/16", 10mm
• Drill Bits: 1/2” (Required for some models)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove the tailpipe tangs from the rubber exhaust hanger at the rear of the vehicle.

2. Remove Heat Shield (Passenger Side):

   • Detach the four (4) bolts securing the exhaust heat shield to the vehicle. Retain the bolts for reinstallation.

3. Remove Plastic Shroud (Driver Side):

   • Remove the plastic rivet and nut holding the plastic shroud to the frame rail. Retain for reinstallation.

4. Position Hitch:

   • Raise the hitch into position with the frame bracket flanges positioned:
     • Between the frame rail and plastic shroud on the driver’s side.
     • Between the frame rail and exhaust heat shield on the passenger’s side.
   • Ensure tailpipe tangs are above the hitch bar. For some vehicles, remove the chrome decorative ring from the tailpipe to slide the muffler toward the vehicle center for better wrench access.

5. Install Handle Nuts and Fasteners:

   • Insert 1/2”-13 handle nuts through the large holes in the frame rails.
   • Install the provided fasteners as shown in the instructions.

6. Install U-Bolt:

   • Insert the 3/8”-16 U-bolt through the tow hook and mount it to the hitch using the provided fasteners.

7. Tighten Fasteners:

   • Torque all 1/2”-13 fasteners to 50 Lb.-Ft. (68 N*M).
   • Torque all 3/8”-16 fasteners to 20 Lb.-Ft. (27 N*M).

8. Reinstall Components:

   • Reinstall the exhaust heat shield over the hitch.
   • Reattach the exhaust to its hanger.
   • Replace the plastic rivet and nut securing the plastic shroud on the driver’s side.
   • Trim the heat shield if required to fit around the hitch.
   • Reinstall the chrome decorative ring to the tailpipe, if removed.

Hardware List:

• (2) 1/2”-13 GR5 Hex Bolts
• (1) 3/8”-16 GR2 U-Bolt
• (2) 1/2” Conical Toothed Washers
• (2) 3/8”-16 Flanged Lock Nuts
• (2) 1/2”-13 Handle Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593

Installation Instructions for Honda Civic (Including SI & Hybrid Models)

Part Numbers:

• 77139
• 24763
• 60822

Wiring Access Location:

• PC3, PC4

Tools Required:

• Wrenches: 3/4", 9/16", 10mm
• Drill Bits: 1/2” (Required for some models)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (91 kg)
• Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust:

   • Remove the tailpipe tangs from the rubber exhaust hanger at the rear of the vehicle.

2. Remove Heat Shield (Passenger Side):

   • Detach the four (4) bolts securing the exhaust heat shield to the vehicle. Retain the bolts for reinstallation.

3. Remove Plastic Shroud (Driver Side):

   • Remove the plastic rivet and nut holding the plastic shroud to the frame rail. Retain for reinstallation.

4. Position Hitch:

   • Raise the hitch into position with the frame bracket flanges positioned:
     • Between the frame rail and plastic shroud on the driver’s side.
     • Between the frame rail and exhaust heat shield on the passenger’s side.
   • Ensure tailpipe tangs are above the hitch bar. For some vehicles, remove the chrome decorative ring from the tailpipe to slide the muffler toward the vehicle center for better wrench access.

5. Install Handle Nuts and Fasteners:

   • Insert 1/2”-13 handle nuts through the large holes in the frame rails.
   • Install the provided fasteners as shown in the instructions.

6. Install U-Bolt:

   • Insert the 3/8”-16 U-bolt through the tow hook and mount it to the hitch using the provided fasteners.

7. Tighten Fasteners:

   • Torque all 1/2”-13 fasteners to 50 Lb.-Ft. (68 N*M).
   • Torque all 3/8”-16 fasteners to 20 Lb.-Ft. (27 N*M).

8. Reinstall Components:

   • Reinstall the exhaust heat shield over the hitch.
   • Reattach the exhaust to its hanger.
   • Replace the plastic rivet and nut securing the plastic shroud on the driver’s side.
   • Trim the heat shield if required to fit around the hitch.
   • Reinstall the chrome decorative ring to the tailpipe, if removed.

Hardware List:

• (2) 1/2”-13 GR5 Hex Bolts
• (1) 3/8”-16 GR2 U-Bolt
• (2) 1/2” Conical Toothed Washers
• (2) 3/8”-16 Flanged Lock Nuts
• (2) 1/2”-13 Handle Nuts

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• If the hitch is removed, plug any holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and the safety specifications of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Do not exceed the towing vehicle’s recommended capacities.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Revision:

24763 Rev. A 6/25/2014

Installation Instructions for Circuit Protected Converter

Part Numbers:

• 119178

Wiring Access Location:

• Not specified in the document.

Tools Required:

• Drill (3/32” Drill Bit)
• Wire Crimpers
• Philips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Using a circuit tester, carefully probe one wire at a time to determine vehicle functions.

   • Caution: Do not probe across two wires or across a wire and vehicle structure to avoid damaging electronic components.

2. Disconnect and isolate the vehicle's negative (-) battery terminal.

   • Warning: Follow all warnings and precautions printed on the tow vehicle’s battery.

3. Attach the trailer wiring to the vehicle as shown in the illustration using splices.

4. Locate a suitable grounding point.

   • Caution: Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Mount the circuit-protected converter near the left tail light in the trunk or on the frame rail under the vehicle.

   • Mount with the wiring directed downward or sideways if downward is not possible.

6. Reconnect the vehicle's negative (-) battery terminal.

7. Testing Procedure:

   • Attach the ground lead of a circuit tester to the exposed ground terminal of the 4-flat end.
   • Activate the tow vehicle’s left turn, right turn, tail, and stop lights one at a time. Test each to confirm proper functionality.
   • Warning: Ensure all connections are complete for proper function. Test installation with a trailer or test light.

8. Secure all loose wires with cable ties.

   • Warning: Do not overload circuits to prevent fires. Adhere to these limits:
     • Max stop/turn light: 1 per side (2.1 amps)
     • Max tail lights: (7.5 amps)

Hardware List:

• Not detailed in the document.

Safety Notes:

• Wear safety glasses and follow safety precautions.
• Disconnect the negative (-) cable before wiring.
• Securely ground to the vehicle chassis or an existing ground stud.
• Use on 12-volt negative ground systems only.

Specifications:

• Max stop/turn light: 1 per side (2.1 amps)
• Max tail lights: (7.5 amps)
• Secure wiring with cable ties after installation.

Manufacturer Notes:

• Read and follow all vehicle warnings and instructions.
• Refer to the vehicle's owner manual and manufacturer materials for additional guidance.

Installation Instructions for Circuit Protected Converter

Part Numbers:

• 119178

Wiring Access Location:

• Not specified in the document.

Tools Required:

• Drill (3/32” Drill Bit)
• Wire Crimpers
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Using a circuit tester, carefully probe one wire at a time to determine vehicle functions.

   • Caution: Do not probe across two wires or across a wire and vehicle structure to avoid damaging electronic components.

2. Disconnect and isolate the vehicle's negative (-) battery terminal.

   • Warning: Follow all warnings and precautions printed on the tow vehicle’s battery.

3. Attach the trailer wiring to the vehicle as shown in the illustration using splices.

4. Locate a suitable grounding point.

   • Caution: Verify what is behind any surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

5. Mount the circuit-protected converter near the left tail light in the trunk or on the frame rail under the vehicle.

   • Mount with the wiring directed downward or sideways if downward is not possible.

6. Reconnect the vehicle's negative (-) battery terminal.

7. Testing Procedure:

   • Attach the ground lead of a circuit tester to the exposed ground terminal of the 4-flat end.
   • Activate the tow vehicle’s left turn, right turn, tail, and stop lights one at a time. Test each to confirm proper functionality.
   • Warning: Ensure all connections are complete for proper function. Test installation with a trailer or test light.

8. Secure all loose wires with cable ties.

   • Warning: Do not overload circuits to prevent fires. Adhere to these limits:
     • Max stop/turn light: 1 per side (2.1 amps)
     • Max tail lights: (7.5 amps)

Hardware List:

• Not detailed in the document.

Safety Notes:

• Wear safety glasses and follow safety precautions.
• Disconnect the negative (-) cable before wiring.
• Securely ground to the vehicle chassis or an existing ground stud.
• Use on 12-volt negative ground systems only.

Specifications:

• Max stop/turn light: 1 per side (2.1 amps)
• Max tail lights: (7.5 amps)
• Secure wiring with cable ties after installation.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Manufacturer Notes:

• Read and follow all vehicle warnings and instructions.
• Refer to the vehicle's owner manual and manufacturer materials for additional guidance.