Installation Instructions for Trailer Hitch

Part Numbers:

• 76098
• 84098
• CQT76098

Applications:

• Years: 2011-Current
  • Make and Models: Mitsubishi Outlander, Outlander Sport, RVR

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• Sockets: 3/4", 14 mm, 17 mm
• 6" Socket Extension

Step-by-Step Instructions:

1. Remove Factory Tow Loop:

• Remove (3) bolts and the factory tow loop from the passenger-side frame rail.
• Return the bolts and tow loop to the vehicle owner.

2. Install Carriage Bolts and Blocks:

• Insert (2) carriage bolts and blocks into the existing holes on the side of the frame rails.
• Adjust the carriage bolts so they are flush with the inside of the frame rails.
  • Note: On the driver side, install carriage bolts by reaching between the bumper fascia and over the carbon canister.

3. Position and Secure the Hitch:

• Raise the hitch into position, guiding the carriage bolts through the holes in the hitch.
• Install 1/2" conical washers (teeth side toward the hitch) and 1/2"-13 hex nuts onto the carriage bolts.
  • Tip: Raise the driver side first, guiding the side bracket around the carbon canister, then raise the passenger side into position.

4. Attach Forward Fasteners:

• Loosely install M10 hex bolts with 7/16" conical washers (teeth side toward the hitch) into the existing weld nuts on the bottom of the frame rails.

5. Tighten All Fasteners:

• Torque all 1/2"-13 GR5 carriage bolts to 75 lb-ft (102 N·m).
• Torque all M10 CL8.8 bolts to 38 lb-ft (52 N·m).

Hardware List:

• 4 × Carriage Bolts (1/2"-13 × 4.00", GR5)
• 2 × Spacer Blocks (0.25" × 1.50" × 4.00" with square holes)
• 4 × Conical Washers (1/2")
• 4 × Hex Nuts (1/2"-13)
• 2 × Hex Bolts (M10 × 1.25 × 30 mm, CL8.8)
• 2 × Conical Washers (7/16")

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch frequently to ensure all fasteners and the hitch ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight (Weight Carrying): 4,500 lbs (2,043 kg)
• Max Tongue Weight (Weight Carrying): 675 lbs (306 kg)
• Weight Distribution: Not applicable
• Installation Time: Approximately 20 minutes

This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety specifications for towing systems.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Mitsubishi Outlander Sport

Part Numbers:

• 118538

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the rear tailgate to access the bolts securing the taillights.
   • Using a Phillips head screwdriver, remove the taillights on both the driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, ensuring not to damage the alignment pins.

2. Prepare the Wiring Area:

   • Pull away the grommets on both the driver’s and passenger’s sides to access the interior of the vehicle.
   • Locate the vehicle’s taillight wiring harness on both sides. Separate the connectors carefully without damaging the locking tabs. Clean the connector surfaces to remove dirt.

3. Remove Interior Panels:

   • Inside the rear cargo area, temporarily remove all floor coverings, cargo trays, and the plastic threshold cover.
   • Partially remove the rear interior trim panels on both the driver and passenger sides. Remove any necessary fasteners carefully to avoid damage.

4. Route the T-Connector:

   • From inside the rear cargo area, route the T-Connector with yellow and brown wires through the grommet on the driver’s side.

5. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the driver-side wiring connectors and lock it into place.
   • Ensure the connectors are fully inserted, with locking tabs engaged. Reseat the grommet.

6. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side behind the panels and along the threshold.
   • Repeat steps 4 and 5 for the T-Connector end with the green wire.

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

8. Connect the Power Wire:

   • Locate the red 12-gauge power wire from the T-Connector box on the driver’s side.
   • Attach the provided black 12-gauge wire using the yellow butt connector.
   • Route the black wire through the taillight opening, behind the bumper, along the vehicle’s frame, and into the engine compartment up to the battery.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the ring terminal to the fuse holder and secure it to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire. Install the 10-amp fuse into the fuse holder.

10. Secure the Wiring:

    • Secure the remainder of the T-Connector harness with the provided cable ties, ensuring it avoids areas that could pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall all removed panels, trim, and taillight assemblies, ensuring no wires are pinched or cut.

12. Test the Installation:

    • Test and verify the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

    Specifications:

    • Max. stop/turn light: 1 per side (2.1 amps)
    • Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Always follow all safety precautions and use safety glasses during installation.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• Refer to the vehicle owner’s manual for additional guidance.

Installation Instructions for T-Connector Adapter for Mitsubishi Outlander Sport

Part Numbers:

• 118538

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove the Taillight Assemblies:

   • Open the rear tailgate to access the bolts securing the taillights.
   • Using a Phillips head screwdriver, remove the taillights on both the driver and passenger sides.
   • Carefully pull the taillights away from the vehicle, ensuring not to damage the alignment pins.

2. Prepare the Wiring Area:

   • Pull away the grommets on both the driver’s and passenger’s sides to access the interior of the vehicle.
   • Locate the vehicle’s taillight wiring harness on both sides. Separate the connectors carefully without damaging the locking tabs. Clean the connector surfaces to remove dirt.

3. Remove Interior Panels:

   • Inside the rear cargo area, temporarily remove all floor coverings, cargo trays, and the plastic threshold cover.
   • Partially remove the rear interior trim panels on both the driver and passenger sides. Remove any necessary fasteners carefully to avoid damage.

4. Route the T-Connector:

   • From inside the rear cargo area, route the T-Connector with yellow and brown wires through the grommet on the driver’s side.

5. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the driver-side wiring connectors and lock it into place.
   • Ensure the connectors are fully inserted, with locking tabs engaged. Reseat the grommet.

6. Route the Passenger-Side T-Connector:

   • Route the T-Connector end with the green wire to the passenger side behind the panels and along the threshold.
   • Repeat steps 4 and 5 for the T-Connector end with the green wire.

7. Ground the White Wire:

   • Locate a suitable grounding point on the driver’s side near the connectors.
   • Drill a 3/32” hole and secure the white wire with the provided eyelet and screw.

   Caution:

   • Verify what is behind the surface before drilling to avoid damage or injury. Do not drill into exposed surfaces.

8. Connect the Power Wire:

   • Locate the red 12-gauge power wire from the T-Connector box on the driver’s side.
   • Attach the provided black 12-gauge wire using the yellow butt connector.
   • Route the black wire through the taillight opening, behind the bumper, along the vehicle’s frame, and into the engine compartment up to the battery.

9. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s negative (-) battery cable.
   • Attach the ring terminal to the fuse holder and secure it to the vehicle’s positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire. Install the 10-amp fuse into the fuse holder.

10. Secure the Wiring:

    • Secure the remainder of the T-Connector harness with the provided cable ties, ensuring it avoids areas that could pinch, cut, or melt the wire.

11. Reassemble the Vehicle:

    • Reinstall all removed panels, trim, and taillight assemblies, ensuring no wires are pinched or cut.

12. Test the Installation:

    • Test and verify the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

Specifications:

• Max. stop/turn light: 1 per side (2.1 amps)
• Max. tail lights: (5.6 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.
• Always follow all safety precautions and use safety glasses during installation.

Manufacturer Notes:

• Store the 4-flat connector in the rear cargo area when not in use.
• For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information: For complete warranty instructions, please download the full installation PDF.