Installation Instructions for Toyota RAV4 (2019-Current) and Lexus NX250-450h (2021-Current)

Part Numbers:

• 36675
• 06192
• CQT36675

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• 6" Socket Extension
• Exhaust Removal Pliers
• Crowfoot Socket (19mm)
• Sockets: 19mm
• M12 x 1.25 Tap
• Bungee Cord (optional)

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts:

   • Remove the sticker covering the two (2) weldnuts on each frame rail.
   • Use a M12 x 1.25 tap to clean the weldnuts.

2. Lower Exhaust Muffler:

   • Using exhaust removal pliers, remove the rubber hangers at three (3) locations.
   • Ensure the exhaust is supported before removing the hangers.

3. Install Hitch:

   • Raise the hitch into position and slide the brackets above the exhaust pipe.
   • Align the bracket holes with the frame rail weldnuts.
   • Loosely install the M12 bolts and conical washers (teeth side facing the hitch).
   • Use a 19mm crowfoot socket to secure the M12 bolts on the passenger side due to narrow space around the frame rails.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 lb-ft (103 N*m).

5. Reinstall Exhaust:

   • Reattach the rubber hangers and ensure the exhaust is securely supported.

Torque Specifications:

• M12 x 1.25 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (4) Hex Bolts, M12 x 1.25 x 30mm CL8.8
• (4) Conical Washers, 1/2" (Part# 01292008)

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36675F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Installation Instructions for Vehicles (Excluding Quad Exhaust Models)

Part Numbers:

• 36675
• 06192
• CQT36675

Wiring Access Location:

• PC3

Tools Required:

• Ratchet
• Torque Wrench
• Safety Glasses
• 6" Socket Extension
• Exhaust Removal Pliers
• Crowfoot Socket (19mm)
• Sockets: 19mm
• M12 x 1.25 Tap
• Bungee Cord (optional)

Installation Time:

• Estimated: 20 minutes (for professional installers)

Step-by-Step Instructions:

1. Clean Weldnuts:

   • Remove the sticker covering the two (2) weldnuts on each frame rail.
   • Use a M12 x 1.25 tap to clean the weldnuts.

2. Lower Exhaust Muffler:

   • Using exhaust removal pliers, remove the rubber hangers at three (3) locations.
   • Ensure the exhaust is supported before removing the hangers.

3. Install Hitch:

   • Raise the hitch into position and slide the brackets above the exhaust pipe.
   • Align the bracket holes with the frame rail weldnuts.
   • Loosely install the M12 bolts and conical washers (teeth side facing the hitch).
   • Use a 19mm crowfoot socket to secure the M12 bolts on the passenger side due to narrow space around the frame rails.

4. Tighten Fasteners:

   • Use a torque wrench to tighten all M12 fasteners to 76 lb-ft (103 N*m).

5. Reinstall Exhaust:

   • Reattach the rubber hangers and ensure the exhaust is securely supported.

Torque Specifications:

• M12 x 1.25 bolts: 76 lb-ft (103 N*m)

Hardware List:

• (4) Hex Bolts, M12 x 1.25 x 30mm CL8.8
• (4) Conical Washers, 1/2" (Part# 01292008)

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water or exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Max Gross Trailer Weight: 3,500 lb (1,589 kg)
• Max Tongue Weight: 350 lb (159 kg)

Additional Notes:

• Authorized Drawbar Kit: 36071 (sold separately; must be used in the RISE position only).
• Fastener Kit: 36675F.
• This product complies with V.E.S.C. Regulation V-5 and SAE J684 safety standards.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty: This product is backed by a limited warranty. For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-One® T-Connector for Toyota RAV4

Part Numbers:

• 118801

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch and temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Open the rear doors and fold the rear seats forward.

2. Remove Rear Interior Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the necessary trim panel fasteners to access the taillight wiring harness.
   • Carefully set aside all removed items to avoid damage.

3. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
   • Disconnect the connectors carefully, ensuring not to damage the locking tabs. Clean all connector surfaces.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® T-Connector end with the yellow wire between the driver-side wiring harness connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely in place.

5. Route the Passenger-Side T-Connector:

   • Route the connector containing the green wire along the threshold to the passenger side.
   • Insert the T-One® T-Connector end with the green wire between the passenger-side wiring harness connectors.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember. Avoid drilling into the vehicle floor or bed.
   • Clean dirt and rustproofing from the grounding area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

7. Route the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® T-Connector box on the driver’s side.
   • Attach the provided black wire and route it along the vehicle’s exterior frame to the engine compartment, avoiding hot pipes, heat shields, and pinch points.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder (provided).
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the provided yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

10. Mount the T-One® Black Box:

    • Locate a flat surface in an out-of-the-way location and mount the black box module using the provided double-sided tape.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining T-One® T-Connector harness, avoiding areas where it could pinch, cut, or melt.

12. Reassemble the Vehicle:

    • Reinstall all panels, threshold covers, and storage items removed during installation.
    • Ensure no wires are pinched or damaged.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.
    • When in use, pull the 4-flat connector through the door and close carefully, avoiding pinching the harness in the door latch.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118801

Tools Required:

• Trim Panel Remover
• 10mm Socket & Ratchet or 10mm Wrench
• Drill (3/32” Drill Bit)
• 1/4” Socket
• Wire Crimpers
• Wire Cutters
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Prepare the Vehicle:

   • Open the rear hatch and temporarily remove the rear threshold plate, privacy screen, storage covers, and floor covering.
   • Open the rear doors and fold the rear seats forward.

2. Remove Rear Interior Panels:

   • Partially remove the rear interior trim panels on both the driver and passenger sides.
   • Remove the necessary trim panel fasteners to access the taillight wiring harness.
   • Carefully set aside all removed items to avoid damage.

3. Locate the Taillight Wiring Harness:

   • On both the driver and passenger sides, locate the vehicle’s taillight wiring harness.
   • Disconnect the connectors carefully, ensuring not to damage the locking tabs. Clean all connector surfaces.

4. Connect the Driver-Side T-Connector:

   • Insert the T-One® T-Connector end with the yellow wire between the driver-side wiring harness connectors.
   • Ensure the connectors are fully inserted and the locking tabs are securely in place.

5. Route the Passenger-Side T-Connector:

   • Route the connector containing the green wire along the threshold to the passenger side.
   • Insert the T-One® T-Connector end with the green wire between the passenger-side wiring harness connectors.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connector, such as the vehicle’s frame or crossmember. Avoid drilling into the vehicle floor or bed.
   • Clean dirt and rustproofing from the grounding area.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution: Verify the area behind any surface before drilling to avoid damage or injury.

7. Route the Power Wire:

   • Locate the black 12-gauge power wire from the T-One® T-Connector box on the driver’s side.
   • Attach the provided black wire and route it along the vehicle’s exterior frame to the engine compartment, avoiding hot pipes, heat shields, and pinch points.

8. Connect to the Vehicle Battery:

   • Disconnect the vehicle’s Negative (-) battery cable.
   • Remove the fuse from the yellow fuse holder (provided).
   • Attach the ring terminal to the Positive (+) battery cable and secure it.
   • Connect the other end of the fuse holder to the black wire using the provided yellow butt connector.

9. Reconnect the Battery and Test:

   • Reconnect the Negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.
   • Test the installation using a test light or trailer. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.

10. Mount the T-One® Black Box:

    • Locate a flat surface in an out-of-the-way location and mount the black box module using the provided double-sided tape.

11. Secure the Harness:

    • Use the provided cable ties to secure the remaining T-One® T-Connector harness, avoiding areas where it could pinch, cut, or melt.

12. Reassemble the Vehicle:

    • Reinstall all panels, threshold covers, and storage items removed during installation.
    • Ensure no wires are pinched or damaged.

13. Store the 4-Flat Connector:

    • Store the 4-flat connector in the rear cargo area when not in use.
    • When in use, pull the 4-flat connector through the door and close carefully, avoiding pinching the harness in the door latch.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow all safety precautions during installation.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.