Product Details
- Brand: Curt
- Model: 56407 57672 51500 58361-CW2540
- Includes: Custom Wiring Harness, Dual-Output Electrical Adapter, Trailer Brake Controller Wiring Kit, 30-Amp Universal Circuit Breaker
Compatibility Chart
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For 2020-2024 Jeep Wrangler JL Trailer Wiring 7 Way Trailer Wiring Plug w/ Bracket Fits All Models Curt Install Notes
Installation Instructions for Jeep Wrangler and Gladiator
Part Numbers:
- 56407
Wiring Access Locations:
- SUVs and Vans:
- S1: Behind driver-side taillight housing
- S2: Behind passenger-side taillight housing
- Trucks:
- T1: Behind driver-side taillight housing
- T2: Behind passenger-side taillight housing
Tools Required:
- Ratchet
- Ratchet extension
- Torx bit (T-30)
- Wire stripper
- Wire crimper
- Flat blade screwdriver
- Cutting tool
- Fish wire
Step-by-Step Instructions:
Jeep Wrangler
Step 1: Disconnect the Battery
- Locate the vehicle battery and disconnect the negative terminal.
- Secure the negative wire away from the battery.
Step 2: Access the Trim Panel
- Open the tailgate.
- Use a flat blade screwdriver to remove the trim access cover on the rear corner of the vehicle.
Step 3: Remove the Taillight
- Remove the fastener securing the taillight using a T-30 Torx bit.
- Carefully pull the taillight straight back and disconnect the wiring harness.
- Repeat this step on the passenger side.
Step 4: Install the Custom Wiring Harness
- On the driver side, connect the yellow wire of the custom wiring harness to the factory wiring harness.
- Ensure all connectors are fully seated and the locking tabs are secure.
Step 5: Mount the Converter Box
- Select a clean, flat surface away from debris and spray.
- Use the provided double-sided tape to adhere the black converter box.
- Secure the white ground wire to the vehicle frame using the provided screw.
Step 6: Route Green Wire and 4-Flat Connector
- Route the green wire and 4-flat connector down and along the vehicle frame to the passenger side.
- Secure all wires using the provided cable ties.
Step 7: Connect Passenger-Side Wiring
- Insert the green wire of the custom wiring harness into the passenger-side factory wiring harness.
- Verify that the connectors are secure with locking tabs in place.
Step 8: Route and Secure Power Wire
- Route the black power wire from the battery to the wiring harness, avoiding pinch points, heat, and rotating components.
- Attach the ring terminal to the positive terminal of the battery.
Step 9: Test the System
- Reconnect the negative battery terminal.
- Test the wiring with a test light or trailer to confirm functionality.
Step 10: Reinstall Components
- Reinstall the taillights and trim panels removed earlier.
- Secure any loose wires using cable ties.
- Attach the provided 4-flat dust cover to prevent corrosion.
Jeep Gladiator
Step 1: Disconnect the Battery
- Locate the vehicle battery and disconnect the negative terminal.
- Secure the negative wire away from the battery.
Step 2: Remove Taillight Bolts
- Open the tailgate.
- Use an 8mm socket to remove the bolts securing the taillights.
Step 3: Remove the Taillight
- Carefully pull the taillight straight back and disconnect the wiring harness.
- Repeat this step on the passenger side.
Step 4: Install the Custom Wiring Harness
- On the driver side, connect the yellow wire of the custom wiring harness to the factory wiring harness.
- Ensure all connectors are fully seated and the locking tabs are secure.
Step 5: Mount the Converter Box
- Select a clean, flat surface away from debris and spray.
- Use the provided double-sided tape to adhere the black converter box.
- Secure the white ground wire to the vehicle frame using the provided screw.
Step 6: Route Green Wire and 4-Flat Connector
- Route the green wire and 4-flat connector down and along the vehicle frame to the passenger side.
- Secure all wires using the provided cable ties.
Step 7: Connect Passenger-Side Wiring
- Insert the green wire of the custom wiring harness into the passenger-side factory wiring harness.
- Verify that the connectors are secure with locking tabs in place.
Step 8: Route and Secure Power Wire
- Route the black power wire from the battery to the wiring harness, avoiding pinch points, heat, and rotating components.
- Attach the ring terminal to the positive terminal of the battery.
Step 9: Test the System
- Reconnect the negative battery terminal.
- Test the wiring with a test light or trailer to confirm functionality.
Step 10: Reinstall Components
- Reinstall the taillights and trim panels removed earlier.
- Secure any loose wires using cable ties.
- Attach the provided 4-flat dust cover to prevent corrosion.
Safety Notes:
- Do not exceed the product rating or the tow vehicle lamp load rating.
- Ensure the battery connection is fuse-protected (10-amp max).
- Avoid drilling into hidden areas to prevent damage or injury.
Specifications:
- Signal circuits: 3.0 amps per side
- Tail/running circuits: 6.0 amps total
- Compatible with 12-volt negative ground systems
Installation Instructions for Vehicle Models
Part Numbers:
- 56407
Wiring Access Locations:
- SUVs and Vans:
- S1: Behind driver-side taillight housing
- S2: Behind passenger-side taillight housing
- Trucks:
- T1: Behind driver-side taillight housing
- T2: Behind passenger-side taillight housing
Tools Required:
- Ratchet
- Ratchet extension
- Torx bit (T-30)
- Wire stripper
- Wire crimper
- Flat blade screwdriver
- Cutting tool
- Fish wire
Step-by-Step Instructions:
Jeep Wrangler
Step 1: Disconnect the Battery
- Locate the vehicle battery and disconnect the negative terminal.
- Secure the negative wire away from the battery.
Step 2: Access the Trim Panel
- Open the tailgate.
- Use a flat blade screwdriver to remove the trim access cover on the rear corner of the vehicle.
Step 3: Remove the Taillight
- Remove the fastener securing the taillight using a T-30 Torx bit.
- Carefully pull the taillight straight back and disconnect the wiring harness.
- Repeat this step on the passenger side.
Step 4: Install the Custom Wiring Harness
- On the driver side, connect the yellow wire of the custom wiring harness to the factory wiring harness.
- Ensure all connectors are fully seated and the locking tabs are secure.
Step 5: Mount the Converter Box
- Select a clean, flat surface away from debris and spray.
- Use the provided double-sided tape to adhere the black converter box.
- Secure the white ground wire to the vehicle frame using the provided screw.
Step 6: Route Green Wire and 4-Flat Connector
- Route the green wire and 4-flat connector down and along the vehicle frame to the passenger side.
- Secure all wires using the provided cable ties.
Step 7: Connect Passenger-Side Wiring
- Insert the green wire of the custom wiring harness into the passenger-side factory wiring harness.
- Verify that the connectors are secure with locking tabs in place.
Step 8: Route and Secure Power Wire
- Route the black power wire from the battery to the wiring harness, avoiding pinch points, heat, and rotating components.
- Attach the ring terminal to the positive terminal of the battery.
Step 9: Test the System
- Reconnect the negative battery terminal.
- Test the wiring with a test light or trailer to confirm functionality.
Step 10: Reinstall Components
- Reinstall the taillights and trim panels removed earlier.
- Secure any loose wires using cable ties.
- Attach the provided 4-flat dust cover to prevent corrosion.
Jeep Gladiator
Step 1: Disconnect the Battery
- Locate the vehicle battery and disconnect the negative terminal.
- Secure the negative wire away from the battery.
Step 2: Remove Taillight Bolts
- Open the tailgate.
- Use an 8mm socket to remove the bolts securing the taillights.
Step 3: Remove the Taillight
- Carefully pull the taillight straight back and disconnect the wiring harness.
- Repeat this step on the passenger side.
Step 4: Install the Custom Wiring Harness
- On the driver side, connect the yellow wire of the custom wiring harness to the factory wiring harness.
- Ensure all connectors are fully seated and the locking tabs are secure.
Step 5: Mount the Converter Box
- Select a clean, flat surface away from debris and spray.
- Use the provided double-sided tape to adhere the black converter box.
- Secure the white ground wire to the vehicle frame using the provided screw.
Step 6: Route Green Wire and 4-Flat Connector
- Route the green wire and 4-flat connector down and along the vehicle frame to the passenger side.
- Secure all wires using the provided cable ties.
Step 7: Connect Passenger-Side Wiring
- Insert the green wire of the custom wiring harness into the passenger-side factory wiring harness.
- Verify that the connectors are secure with locking tabs in place.
Step 8: Route and Secure Power Wire
- Route the black power wire from the battery to the wiring harness, avoiding pinch points, heat, and rotating components.
- Attach the ring terminal to the positive terminal of the battery.
Step 9: Test the System
- Reconnect the negative battery terminal.
- Test the wiring with a test light or trailer to confirm functionality.
Step 10: Reinstall Components
- Reinstall the taillights and trim panels removed earlier.
- Secure any loose wires using cable ties.
- Attach the provided 4-flat dust cover to prevent corrosion.
Safety Notes:
- Do not exceed the product rating or the tow vehicle lamp load rating.
- Ensure the battery connection is fuse-protected (10-amp max).
- Avoid drilling into hidden areas to prevent damage or injury.
Specifications:
- Signal circuits: 3.0 amps per side
- Tail/running circuits: 6.0 amps total
- Compatible with 12-volt negative ground systems
Additional Information:
- Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
- For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
- For complete warranty instructions, please download the full installation PDF.
Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring
Tools Required:
- Phillips Head Screwdriver
- Drill with 3/32" Drill Bit
- 10mm Socket & Ratchet or Wrench
- Wire Crimpers
- Wire Cutters
- Test Light or Multimeter
- Cable Ties
Part 1: Install the 4-Way to 7-Way Adapter
Step-by-Step Instructions:
-
Mount the Adapter:
- Choose a suitable mounting point on the vehicle, typically near the hitch.
- Use the provided bracket and screws to secure the adapter.
-
Connect the 4-Flat Plug:
- Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
- This connection enables tail lights, left turn, and right turn signals.
-
Ground the Adapter:
- Locate a clean, solid grounding point near the adapter.
- Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.
-
Leave Additional Wires Disconnected:
- The following wires will remain disconnected until Part 2:
- Black Wire: Power from the battery.
- Blue Wire: Brake control output.
- Yellow Wire: Reverse light (optional; leave disconnected unless needed).
- The following wires will remain disconnected until Part 2:
-
Test Initial Connection:
- Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).
Part 2: Install Brake Control Wiring
Step-by-Step Instructions:
-
Mount Circuit Breakers:
- Install two 30A circuit breakers on the firewall or another suitable location near the battery.
- Use self-tapping screws to mount them securely.
-
Route Power Wires:
- Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
- Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
- Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).
-
Install the Brake Controller:
- Mount the brake controller under the dash on a firm surface.
- Use the following connections:
- Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
- Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
- White Wire: Connect to a solid ground point on the vehicle body.
- Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).
-
Optional: Connect Reverse Light Circuit:
- If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.
-
Reconnect the Battery:
- Reattach the negative battery cable and ensure all connections are secure.
- Insert the fuses into both circuit breakers.
-
Secure All Wires:
- Use cable ties to secure all loose wires and prevent damage or rattling.
-
Test the System:
- Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
- If applicable, test the reverse light circuit.
Notes:
- Most installations will only require connecting the black and blue wires from the 7-way adapter.
- Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
- Always adhere to safety guidelines and verify all connections before use.
Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.
Installation Instructions for 4-Way to 7-Way Adapter and Brake Control Wiring
Tools Required:
- Phillips Head Screwdriver
- Drill with 3/32" Drill Bit
- 10mm Socket & Ratchet or Wrench
- Wire Crimpers
- Wire Cutters
- Test Light or Multimeter
- Cable Ties
Part 1: Install the 4-Way to 7-Way Adapter
Step-by-Step Instructions:
-
Mount the Adapter:
- Choose a suitable mounting point on the vehicle, typically near the hitch.
- Use the provided bracket and screws to secure the adapter.
-
Connect the 4-Flat Plug:
- Plug the 4-flat connector on the adapter into the existing 4-flat plug on the vehicle.
- This connection enables tail lights, left turn, and right turn signals.
-
Ground the Adapter:
- Locate a clean, solid grounding point near the adapter.
- Drill a 3/32" hole if necessary and secure the white ground wire from the adapter using the provided screw and eyelet.
-
Leave Additional Wires Disconnected:
- The following wires will remain disconnected until Part 2:
- Black Wire: Power from the battery.
- Blue Wire: Brake control output.
- Yellow Wire: Reverse light (optional; leave disconnected unless needed).
- The following wires will remain disconnected until Part 2:
-
Test Initial Connection:
- Use a test light or trailer to verify functionality of the 4-way connections (tail lights, turn signals).
Part 2: Install Brake Control Wiring
Step-by-Step Instructions:
-
Mount Circuit Breakers:
- Install two 30A circuit breakers on the firewall or another suitable location near the battery.
- Use self-tapping screws to mount them securely.
-
Route Power Wires:
- Connect the black 12-gauge wire from the 7-way adapter to the auxiliary side of one circuit breaker (this powers the 7-way socket).
- Run a heavy-gauge wire from the battery's positive terminal to the battery side of this circuit breaker, using a ring terminal.
- Run another heavy-gauge wire from the battery's positive terminal to the auxiliary side of the second circuit breaker (for the brake controller).
-
Install the Brake Controller:
- Mount the brake controller under the dash on a firm surface.
- Use the following connections:
- Red Wire: Connect to the cold side of the brake switch (active only when the brake pedal is pressed).
- Blue Wire: Connect to the blue wire on the 7-way adapter for trailer brakes.
- White Wire: Connect to a solid ground point on the vehicle body.
- Black Wire: Connect to the auxiliary side of the second 30A circuit breaker (provides power to the brake controller).
-
Optional: Connect Reverse Light Circuit:
- If the trailer has a reverse light circuit, connect the yellow wire from the 7-way adapter to the vehicle’s reverse light circuit.
-
Reconnect the Battery:
- Reattach the negative battery cable and ensure all connections are secure.
- Insert the fuses into both circuit breakers.
-
Secure All Wires:
- Use cable ties to secure all loose wires and prevent damage or rattling.
-
Test the System:
- Verify functionality of all circuits (running lights, turn signals, brake lights, and brake controller output).
- If applicable, test the reverse light circuit.
Notes:
- Most installations will only require connecting the black and blue wires from the 7-way adapter.
- Leave the yellow wire disconnected unless the trailer has a reverse light or surge brake lockout circuit.
- Always adhere to safety guidelines and verify all connections before use.
Warning: Incorrect wiring can cause damage to the vehicle or trailer. Test all connections carefully before use.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.