Installation Instructions for Dodge Journey

Part Numbers:

• 75648
• 87487
• 44601

Tools Required:

• Wrenches: 3/4”
• Lubricant or soapy water
• Tape

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
   • Be careful not to let the mufflers fall under their own weight.
   • Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

2. Install Carriage Bolts:

   • Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
   • Leave the pull wire attached for alignment.

3. Tape Spacers to the Hitch:

   • Tape the spacers in place on the hitch before raising it into position.
   • Orient spacers as shown in the diagrams.

4. Raise the Hitch:

   • Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
   • Dual exhaust: Slide the hitch above the tailpipes.
   • Secure the hitch with conical washers and nuts.

5. Insert Handle Nuts:

   • Bend and insert handle nuts through access holes in the frame.
   • Install two (2) 1/2"-13 bolts and conical washers as shown.
   • Hold handle nuts in place to prevent rotation and bend the ends out of the way.

6. Tighten Fasteners:

   • Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
   • Tighten handle nuts to 50 lb-ft (68 N·m).

7. Reattach the Exhaust:

   • Raise the exhaust back into position and reconnect the rubber isolators.
   • Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.

Hardware List:

• (2) Carriage Bolts 1/2"-13 x 2.25” GR5
• (2) Hex Bolts 1/2"-13 x 1.50” GR5
• (4) Conical Washers
• (4) Bevel Spacers
• (2) Spacers
• (2) Handle Nuts
• (2) Pull Wires
• (2) Hex Nuts 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems of the State of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicles (Generic)

Part Numbers:

• 75648
• 87487
• 44601

Tools Required:

• Wrenches: 3/4”
• Lubricant or soapy water
• Tape

Wiring Access Location:

• SUV1, SUV2

Step-by-Step Instructions:

1. Lower the Exhaust:

   • Remove all rubber isolators behind the rear axle (two or three depending on the vehicle).
   • Be careful not to let the mufflers fall under their own weight.
   • Tip: Spray lubricant or soapy water on the metal hanger rod and rubber isolator to ease removal.

2. Install Carriage Bolts:

   • Feed spacers and carriage bolts into the impact bar using the pull wires provided (both sides).
   • Leave the pull wire attached for alignment.

3. Tape Spacers to the Hitch:

   • Tape the spacers in place on the hitch before raising it into position.
   • Orient spacers as shown in the diagrams.

4. Raise the Hitch:

   • Single exhaust: Raise the hitch on the passenger side over the exhaust pipe and slowly rotate it into position.
   • Dual exhaust: Slide the hitch above the tailpipes.
   • Secure the hitch with conical washers and nuts.

5. Insert Handle Nuts:

   • Bend and insert handle nuts through access holes in the frame.
   • Install two (2) 1/2"-13 bolts and conical washers as shown.
   • Hold handle nuts in place to prevent rotation and bend the ends out of the way.

6. Tighten Fasteners:

   • Tighten 1/2"-13 carriage bolts to 75 lb-ft (102 N·m).
   • Tighten handle nuts to 50 lb-ft (68 N·m).

7. Reattach the Exhaust:

   • Raise the exhaust back into position and reconnect the rubber isolators.
   • Note: If additional exhaust clearance is needed, bend the exhaust hanger bracket (welded to the vehicle frame) downward.

Hardware List:

• (2) Carriage Bolts 1/2"-13 x 2.25” GR5
• (2) Hex Bolts 1/2"-13 x 1.50” GR5
• (4) Conical Washers
• (4) Bevel Spacers
• (2) Spacers
• (2) Handle Nuts
• (2) Pull Wires
• (2) Hex Nuts 1/2"-13

Safety Notes:

• Frequently check the hitch to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Follow safety precautions when working beneath the vehicle, and wear eye protection.
• Do not cut access or attachment holes with a torch.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

Specifications:

• Hitch Type and Weight Ratings:
  • Weight Carrying (Ball Mount): Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
  • Weight Distributing: Max Trailer Weight 4,000 lbs (1,816 kg), Max Tongue Weight 400 lbs (182 kg).
• Complies with safety specifications and requirements for connecting devices and towing systems.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Installation Instructions for T-Connector Adapter for Dodge Journey

Part Numbers:

• 118536

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove Taillight Assemblies:

   • Open the tailgate and remove the vehicle's taillight assemblies by unscrewing the two clips holding them in place.
   • Carefully pry the housing away from the vehicle, being cautious not to break the alignment tabs.
   • Repeat this process for the passenger side.

2. Disconnect the Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness connectors and separate them.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
   • Lock the connectors securely into place.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector harness containing the green wire and 4-flat connector down the opening behind the taillight.
   • Run the 4-flat harness underneath the vehicle to the center.
   • Route the green wire to the passenger side and through the opening behind the passenger-side taillight.

5. Install the Passenger-Side T-Connector:

   • Repeat step 3 on the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear of the vehicle, avoiding hot pipes, heat shields, or areas where it could be pinched or damaged.
   • Connect the black wire to the red power wire on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.

10. Mount the Black Box:

    • Mount the T-Connector’s black box on the driver’s side using the provided double-sided tape.
    • Secure the remaining harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the taillight housing assemblies and ensure all wiring is positioned correctly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions.

Manufacturer Notes:

• Store the 4-flat connector in a safe location when not in use.
• Refer to the vehicle owner’s manual and instruction sheet for additional details.

Installation Instructions for T-Connector Adapter for Generic Vehicle

Part Numbers:

• 118536

Tools Required:

• Trim Panel Remover
• Drill (3/32” Drill Bit)
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Remove Taillight Assemblies:

   • Open the tailgate and remove the vehicle's taillight assemblies by unscrewing the two clips holding them in place.
   • Carefully pry the housing away from the vehicle, being cautious not to break the alignment tabs.
   • Repeat this process for the passenger side.

2. Disconnect the Wiring Harness:

   • On both sides of the vehicle, locate the taillight wiring harness connectors and separate them.
   • Ensure all connector surfaces are clean and free of dirt.

3. Connect the Driver-Side T-Connector:

   • Insert the T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
   • Lock the connectors securely into place.

4. Route the Passenger-Side T-Connector:

   • Route the T-Connector harness containing the green wire and 4-flat connector down the opening behind the taillight.
   • Run the 4-flat harness underneath the vehicle to the center.
   • Route the green wire to the passenger side and through the opening behind the passenger-side taillight.

5. Install the Passenger-Side T-Connector:

   • Repeat step 3 on the passenger side using the T-Connector with the green wire.

6. Ground the White Wire:

   • Locate a suitable grounding point near the connectors on the driver’s side.
   • Drill a 3/32” hole and secure the white wire using the provided eyelet and screw.

   Caution:

   • Verify what is behind any surface before drilling to avoid damage or injury.

7. Connect the Power Wire:

   • Disconnect the negative (-) battery cable.
   • Attach the provided yellow fuse holder to the positive (+) battery cable.
   • Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.

8. Route the Black Wire:

   • Route the black wire from the engine compartment to the rear of the vehicle, avoiding hot pipes, heat shields, or areas where it could be pinched or damaged.
   • Connect the black wire to the red power wire on the T-Connector’s black box using the yellow butt connector.

9. Reconnect the Battery:

   • Reconnect the negative (-) battery cable.
   • Insert the 15-amp fuse into the fuse holder.

10. Mount the Black Box:

    • Mount the T-Connector’s black box on the driver’s side using the provided double-sided tape.
    • Secure the remaining harness with cable ties to prevent damage or rattling.

11. Reassemble the Vehicle:

    • Reinstall the taillight housing assemblies and ensure all wiring is positioned correctly.

12. Mount the 4-Flat Connector:

    • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

Specifications:

• Max. stop/turn light: 2 per side (4.2 amps)
• Max. tail lights: 7.5 amps

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the specified maximum circuit ratings.
• Always wear safety glasses and follow safety precautions.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Note: Store the 4-flat connector in a safe location when not in use. Refer to the vehicle owner’s manual and instruction sheet for additional details.