Installation Instructions for Kia Sorento (2016–Current)

Part Numbers:

• 75908
• 87665
• 44750

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 3/4", 14mm, 16mm, 17mm, 18mm, 19mm
• Socket Extension: 6"
• Philips Screwdriver
• Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located underneath the storage compartment in the back of the vehicle.

2. Remove Driver Side Rear Plastic Cover:

   • Use a small Phillips screwdriver to remove fasteners.
   • Remove (5) plastic push pins and (2) nuts.

3. Lower Exhaust:

   • Remove the rear and side hangers, supporting the exhaust to prevent damage.
   • Spray lubricant or soapy water on the metal hanger rod and the rubber isolator for easier removal.
   • Remove rubber plugs from the bottom of the frame rail on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rail to clean out debris, then remove them.

5. Position Hitch:

   • Raise the hitch into position.
   • Insert (items 1 & 2) on the driver’s side and (items 4 & 5) on the passenger’s side.
   • Insert bolts through the bracket and frame as shown in Figure 1 for support.
   • Note: If the bumper locator pin interferes with the hitch hardware, trim the pin with an angle grinder at the shoulder.

6. Secure Bolts:

   • Insert M10 bolts (items 8 & 7) through the bracket into the frame and hand-tighten.

7. Install Washers and Nuts:

   • Attach the remaining conical washers and hex nuts to the bolts.

8. Torque Fasteners:

   • Tighten fasteners to the specified torque values:
     • M10 CL10.9 bolts: 40 lb-ft (54 N*m)
     • 1/2 GR5 bolts: 75 lb-ft (102 N*m)
     • M12 GR8.8 bolts: 68 lb-ft (92 N*m)

9. Reattach Exhaust:

   • Raise the exhaust back into position.

10. Reinstall Plastic Cover:

    • Reinstall the plastic cover removed in Step 2.

11. Reinstall Spare Tire:

    • Ensure the spare tire is seated properly.

Hardware List:

• Qty (2): Hex Bolt – 1/2-13 x 4.50 GR5
• Qty (5): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2-13
• Qty (1): Hex Bolt – M12 x 1.75 x 120mm CL8.8
• Qty (1): Flat Washer – 1/2" Hardened
• Qty (1): Hex Nut – M12 x 1.75 CL8
• Qty (4): Hex Bolt – M10 x 1.25 x 30mm CL10.9
• Qty (4): Conical Washer – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,270 kg)
  • Max Tongue Weight: 500 lbs (227 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicle (2016–Current)

Part Numbers:

• 75908
• 87665
• 44750

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 3/4", 14mm, 16mm, 17mm, 18mm, 19mm
• Socket Extension: 6"
• Philips Screwdriver
• Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located underneath the storage compartment in the back of the vehicle.

2. Remove Driver Side Rear Plastic Cover:

   • Use a small Phillips screwdriver to remove fasteners.
   • Remove (5) plastic push pins and (2) nuts.

3. Lower Exhaust:

   • Remove the rear and side hangers, supporting the exhaust to prevent damage.
   • Spray lubricant or soapy water on the metal hanger rod and the rubber isolator for easier removal.
   • Remove rubber plugs from the bottom of the frame rail on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rail to clean out debris, then remove them.

5. Position Hitch:

   • Raise the hitch into position.
   • Insert (items 1 & 2) on the driver’s side and (items 4 & 5) on the passenger’s side.
   • Insert bolts through the bracket and frame as shown in Figure 1 for support.
   • Note: If the bumper locator pin interferes with the hitch hardware, trim the pin with an angle grinder at the shoulder.

6. Secure Bolts:

   • Insert M10 bolts (items 8 & 7) through the bracket into the frame and hand-tighten.

7. Install Washers and Nuts:

   • Attach the remaining conical washers and hex nuts to the bolts.

8. Torque Fasteners:

   • Tighten fasteners to the specified torque values:
     • M10 CL10.9 bolts: 40 lb-ft (54 N*m)
     • 1/2 GR5 bolts: 75 lb-ft (102 N*m)
     • M12 GR8.8 bolts: 68 lb-ft (92 N*m)

9. Reattach Exhaust:

   • Raise the exhaust back into position.

10. Reinstall Plastic Cover:

    • Reinstall the plastic cover removed in Step 2.

11. Reinstall Spare Tire:

    • Ensure the spare tire is seated properly.

Hardware List:

• Qty (2): Hex Bolt – 1/2-13 x 4.50 GR5
• Qty (5): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2-13
• Qty (1): Hex Bolt – M12 x 1.75 x 120mm CL8.8
• Qty (1): Flat Washer – 1/2" Hardened
• Qty (1): Hex Nut – M12 x 1.75 CL8
• Qty (4): Hex Bolt – M10 x 1.25 x 30mm CL10.9
• Qty (4): Conical Washer – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,270 kg)
  • Max Tongue Weight: 500 lbs (227 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter for Kia Sorento and Hyundai Veracruz

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Manufacturer Notes:

• Ensure all connections are clean and secure.
• Follow all installation warnings and guidelines carefully.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 118269

Tools Required:

• Trim Panel Remover
• Wire Cutters
• 10mm Socket & Ratchet or Wrench
• Phillips Head Screwdriver
• Test Probe

Step-by-Step Instructions:

1. Access the Vehicle Wiring:

   • Kia Sorento: Lower the spare tire to access the vehicle wiring.
   • Hyundai Veracruz: Locate the access hole inside the bumper support channel, above the passenger side exhaust, and route the T-Connector harness plugs through the hole.

2. Locate the Tow-Plug Harness:

   • Kia Sorento: On the passenger side, on top of the frame rail near the rear tire, locate the vehicle’s Tow-Plug harness. If covered by a protective cover, remove the plastic trim fasteners to access the harness.
   • Hyundai Veracruz: Find the Tow-Plug harness on the passenger side frame near the rear tire. Ensure all connector surfaces are clean and free of dirt.

3. Connect the T-Connector:

   • Remove the protective caps from the vehicle’s tow plug harness.
   • Insert the T-Connector harness into the vehicle’s Tow-Plug harness and lock it into place.
   • Ensure the connectors are fully inserted with locking tabs secure.

4. Route the T-Connector Wiring:

   • Kia Sorento: Route the T-Connector harness rearward to the back of the fascia and along the inside of the bumper toward the center of the vehicle.
   • Hyundai Veracruz: Route the T-Connector harness along the inside of the bumper support channel toward the center of the vehicle.

   Warning:

   • Route the wire carefully to avoid hot pipes, heat shields, the fuel tank, or any other points that may pinch or break the wire.

5. Mount the Black Box:

   • Use the provided double-sided tape to mount the T-Connector black box on the bumper support channel.
   • Secure all loose wires with cable ties to prevent damage or rattling.

6. Test the Installation:

   • Ensure all connections are complete. Reset the vehicle’s electrical system by temporarily removing the key from the ignition.
   • Test and verify the installation with a test light or trailer.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps)
   • Max. tail lights: (7.5 amps)

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
• Refer to the vehicle owner’s manual for additional information.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For warranty duration and coverage details, please download the full installation PDF.