Installation Instructions for Kia Sorento (2016–Current)

Part Numbers:

• 75908
• 87665
• 44750

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 3/4", 14mm, 16mm, 17mm, 18mm, 19mm
• Socket Extension: 6"
• Philips Screwdriver
• Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located underneath the storage compartment in the back of the vehicle.

2. Remove Driver Side Rear Plastic Cover:

   • Use a small Phillips screwdriver to remove fasteners.
   • Remove (5) plastic push pins and (2) nuts.

3. Lower Exhaust:

   • Remove the rear and side hangers, supporting the exhaust to prevent damage.
   • Spray lubricant or soapy water on the metal hanger rod and the rubber isolator for easier removal.
   • Remove rubber plugs from the bottom of the frame rail on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rail to clean out debris, then remove them.

5. Position Hitch:

   • Raise the hitch into position.
   • Insert (items 1 & 2) on the driver’s side and (items 4 & 5) on the passenger’s side.
   • Insert bolts through the bracket and frame as shown in Figure 1 for support.
   • Note: If the bumper locator pin interferes with the hitch hardware, trim the pin with an angle grinder at the shoulder.

6. Secure Bolts:

   • Insert M10 bolts (items 8 & 7) through the bracket into the frame and hand-tighten.

7. Install Washers and Nuts:

   • Attach the remaining conical washers and hex nuts to the bolts.

8. Torque Fasteners:

   • Tighten fasteners to the specified torque values:
     • M10 CL10.9 bolts: 40 lb-ft (54 N*m)
     • 1/2 GR5 bolts: 75 lb-ft (102 N*m)
     • M12 GR8.8 bolts: 68 lb-ft (92 N*m)

9. Reattach Exhaust:

   • Raise the exhaust back into position.

10. Reinstall Plastic Cover:

    • Reinstall the plastic cover removed in Step 2.

11. Reinstall Spare Tire:

    • Ensure the spare tire is seated properly.

Hardware List:

• Qty (2): Hex Bolt – 1/2-13 x 4.50 GR5
• Qty (5): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2-13
• Qty (1): Hex Bolt – M12 x 1.75 x 120mm CL8.8
• Qty (1): Flat Washer – 1/2" Hardened
• Qty (1): Hex Nut – M12 x 1.75 CL8
• Qty (4): Hex Bolt – M10 x 1.25 x 30mm CL10.9
• Qty (4): Conical Washer – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,270 kg)
  • Max Tongue Weight: 500 lbs (227 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Installation Instructions for Vehicle (2016–Current)

Part Numbers:

• 75908
• 87665
• 44750

Wiring Access Location:

• SUV3, SUV4

Tools Required:

• Wrenches: 3/4", 14mm, 16mm, 17mm, 18mm, 19mm
• Socket Extension: 6"
• Philips Screwdriver
• Lubricant or Soapy Water

Step-by-Step Instructions:

1. Lower and Remove Spare Tire:

   • The tire release is located underneath the storage compartment in the back of the vehicle.

2. Remove Driver Side Rear Plastic Cover:

   • Use a small Phillips screwdriver to remove fasteners.
   • Remove (5) plastic push pins and (2) nuts.

3. Lower Exhaust:

   • Remove the rear and side hangers, supporting the exhaust to prevent damage.
   • Spray lubricant or soapy water on the metal hanger rod and the rubber isolator for easier removal.
   • Remove rubber plugs from the bottom of the frame rail on both sides.

4. Prepare Weldnuts:

   • Run M10 bolts into the existing weldnuts in the frame rail to clean out debris, then remove them.

5. Position Hitch:

   • Raise the hitch into position.
   • Insert (items 1 & 2) on the driver’s side and (items 4 & 5) on the passenger’s side.
   • Insert bolts through the bracket and frame as shown in Figure 1 for support.
   • Note: If the bumper locator pin interferes with the hitch hardware, trim the pin with an angle grinder at the shoulder.

6. Secure Bolts:

   • Insert M10 bolts (items 8 & 7) through the bracket into the frame and hand-tighten.

7. Install Washers and Nuts:

   • Attach the remaining conical washers and hex nuts to the bolts.

8. Torque Fasteners:

   • Tighten fasteners to the specified torque values:
     • M10 CL10.9 bolts: 40 lb-ft (54 N*m)
     • 1/2 GR5 bolts: 75 lb-ft (102 N*m)
     • M12 GR8.8 bolts: 68 lb-ft (92 N*m)

9. Reattach Exhaust:

   • Raise the exhaust back into position.

10. Reinstall Plastic Cover:

    • Reinstall the plastic cover removed in Step 2.

11. Reinstall Spare Tire:

    • Ensure the spare tire is seated properly.

Hardware List:

• Qty (2): Hex Bolt – 1/2-13 x 4.50 GR5
• Qty (5): Conical Washer – 1/2"
• Qty (2): Hex Nut – 1/2-13
• Qty (1): Hex Bolt – M12 x 1.75 x 120mm CL8.8
• Qty (1): Flat Washer – 1/2" Hardened
• Qty (1): Hex Nut – M12 x 1.75 CL8
• Qty (4): Hex Bolt – M10 x 1.25 x 30mm CL10.9
• Qty (4): Conical Washer – 7/16"

Safety Notes:

• Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Observe safety precautions when working beneath the vehicle and wear eye protection.
• Do not cut access or attachment holes with a torch.

Specifications:

• Hitch Type: Weight Carrying (Ball Mount)
  • Max Gross Trailer Weight: 5,000 lbs (2,270 kg)
  • Max Tongue Weight: 500 lbs (227 kg)
• Weight Distributing: Not compatible with spring bars.

Manufacturer Notes:

• Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-One® T-Connector for Kia Telluride, Kia Carnival, Kia Sorento, Hyundai Palisade, Hyundai Santa Fe, Hyundai Tucson, and Hyundai Santa Cruz

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Installation Instructions for T-One® T-Connector for Various Vehicles

Part Numbers:

• 118784

Tools Required:

• Trim Panel Remover
• Test Light
• Cable Ties
• Safety Glasses

Step-by-Step Instructions:

1. Locate the Vehicle’s Trailer Wiring Harness:

   • Underneath the vehicle, locate the trailer wiring harness connector on the driver’s side, behind the rear bumper fascia.
   • If a protective cap is present, remove it and store it safely.

2. Clean and Prepare the Connector:

   • Ensure the vehicle’s trailer wiring harness connector and the T-One® T-Connector surfaces are clean and free of dirt or debris.
   • Clean the surfaces as necessary to ensure a proper connection.

3. Connect the T-One® T-Connector:

   • Insert the 12-pin T-One® T-Connector into the vehicle’s trailer wiring harness.
   • Ensure the connectors are fully inserted with the locking tabs securely engaged.

4. Mount the Black Box:

   • Determine a suitable mounting location behind the rear bumper fascia on the driver’s side.
   • Clean the mounting surface using a 50-50 mixture of rubbing alcohol and water to ensure proper adhesion.
   • Mount the black box using the provided double-sided tape, ensuring the epoxy side faces downward to prevent water accumulation.

   Caution: Ensure the black box is in a protected area to avoid damage from road debris or exposure to harsh elements.

5. Route the 4-Flat Connector:

   • Route the 4-flat connector rearward along the bumper fascia to the center of the vehicle.
   • Secure the harness with the provided cable ties, avoiding hot pipes, heat shields, fuel tanks, or any points that may pinch, cut, or damage the wire.

6. Mount the 4-Flat Connector:

   • Mount the 4-flat connector in an accessible location using a bracket or electrical box (not included).

7. Reinstall Plastic Cover:

   • If removed, reinstall the plastic cover securely, ensuring not to break any securing pins.

8. Test the Installation:

   • Test the T-One® T-Connector using a test light or trailer to ensure proper functionality.
   • Reset the vehicle’s electrical system by temporarily removing the key from the ignition if necessary.

Safety Notes:

• Overloading circuits can cause fires. Do not exceed the stated product ratings.
• Always wear safety glasses and follow safety precautions during installation.
• Ensure all connections are complete for the T-One® T-Connector to function properly.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Manufacturer Notes:

• Refer to the vehicle owner’s manual and the instruction sheet for additional details.
• Store these instructions for future reference.

Troubleshooting:

• If the 4-flat connector is not functioning, ensure all connectors are fully inserted and locked in place.
• Verify ground connections are secure and clean.
• Check the vehicle’s fuses and confirm they are intact.

Warranty Information:

• For complete warranty instructions, please download the full installation PDF.

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.