Product Details
- Brand: Bulldog
- Model: 1289020300 '
- UPC: 016118112375
- Includes: Round Gooseneck Coupler
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Bulldog BX1 Round Gooseneck Trailer Coupler 25,000 lbs 4" Inner Tube Only Adjustable 2-5/16" Hitch Ball Install Notes
Installation and Maintenance Instructions for BX1 Gooseneck Coupler
Specifications:
- Rated according to SAE J2638 standards.
- Requires a 2 5/16” hitch ball rated equal to or greater than the coupler’s capacity.
- Maximum extension: 8 inches from the fully retracted position.
Tools Required:
- Torque wrench capable of 125 ft-lbs.
- AWS-certified welder (for welding tasks).
- Hammer and 5/32" punch (for handle repair kit).
Safety Notes:
- Do not exceed the coupler, hitch, vehicle, ball, or trailer weight ratings, including the load.
- Never position any body part under the product or the load it supports.
- Secure the load, vehicle, and trailer by blocking wheels before latching or unlatching the coupler.
- Inspect all components for signs of wear or damage before towing.
- Replace bent, broken, or worn parts before use.
- Ensure the hitch ball is fully seated in the coupler ball pocket and the latch is closed.
- Use safety chains and ensure trailer lighting complies with regulations.
- Do not exceed 8" of extension beyond the coupler’s fully retracted position.
Installation Instructions:
Pre-Installation:
- Confirm no interference from the tow vehicle, tongue, ground, or mounted accessories during operation.
- Ensure set bolts face the towing vehicle.
- Attach gussets as low as possible to support the outer tube.
- Avoid heat damage to the coupler during welding.
- All welding must be performed by an AWS-certified welder.
- After welding, confirm the coupler remains vertical for proper operation.
Welding:
- Rigidly attach the outer tube to the trailer to support the rated load.
- Do not weld over or near holes or hardware on the coupler.
Post-Installation:
- Tighten set bolts and jam nuts to minimize vibrations.
- Ensure labels are applied and pre-mask tape is removed after painting.
- Confirm that the coupler operation has not been impaired.
Operating Instructions:
To Couple:
- Block trailer wheels.
- Align the hitch ball beneath the coupler.
- Open the coupler by lifting the handle and sliding the locking plate into position.
- Lower the trailer onto the hitch ball and ensure it is fully seated.
- Close the coupler by sliding the locking plate and lowering the handle.
- Insert a theft deterrent lock (optional).
To Uncouple:
- Block trailer wheels.
- Remove the lock (if installed) and open the coupler handle.
- Slide the locking plate into the open position and raise the trailer from the hitch ball.
Maintenance:
- Perform the following at least annually:
- Check hardware torque (125 ft-lbs).
- Grease the ball pocket and fittings.
- Inspect the retaining pin and replace if necessary.
- Keep the ball pocket, latch, and handle clean.
Warranty Information:
- Limited Five-Year Warranty:
- Covers material and workmanship defects.
- Exclusions:
- Normal wear and tear.
- Damage from misuse, overloading, or improper installation.
- Alterations made outside provided instructions.
- Claims:
- Retain the purchase receipt for warranty claims.
- Refer to the full product manual for warranty claim instructions.
Additional Notes:
- Gussets must extend to within 3” of the bottom of the outer tube for rated load support.
- Handle repair kits are available and include necessary components (handle assembly, locking cam, groove pin, bushing, and torsion spring).
- Replacement parts are available through authorized retailers or distributors.
Attention: This is a summary of the installation procedure. For complete instructions, including diagrams and detailed information, please download the full installation PDF or contact your distributor.