Reese Trailer Tow Hitch For 06-09 Ford Fusion Deluxe Package Wiring 2" and 1-7/8" Ball and Lock

Reese Trailer Tow Hitch For 06‑09 Ford Fusion Deluxe Package Wiring 2" and 1‑7/8" Ball and Lock

Name: Trailer Tow Hitch For 06-09 Ford Fusion Deluxe Package Wiring 2" and 1-7/8" Ball and Lock
Brand: Reese
Price: 404.62 USD
Availability: InStock

Model: 77152 118422 3592 63810 63820 580407 2211

Includes Everything Pictured:
Custom Fit Trailer Hitch
Draw-Bar w/ Pin/Clip
Wiring Harness (Plug & Play)
1-7/8" and 2" Chrome Ball
Security Lock Pin
Rubber Hitch Plug Cover
Installation Hardware
Installation Instructions

Fits The Following Vehicles

2006 - 2009 Ford, Fusion, All Styles

Trailer Hitch Specs:

Part Number	77152
Brand	Reese
Finish	Black Powdercoat
Class	1
Receiver size opening	1-1/4"
Max gross trailer weight	2,000 lbs
Max GTW w/ weight distribution	N/A
Max Tongue Weight	200 lbs
Warranty	Lifetime
Installation Instructions

Wiring Kit Specs:

Part Number	118422
Brand	Tekonsha
Warranty	1 Year
Installation Instructions

Hitch Ball Specs:

Part Number	63820
Brand	Draw-Tite
Size	2" x 3/4" x 1-1/2"
Towing Capacity	3,500 lbs. GTW
Material	Chrome
Torque	Torque to 160 ft. lbs
Shank Diameter	3/4"
Warranty	Lifetime

Hitch Ball Specs:

Part Number	63810
Brand	Draw-Tite
Size	1-7/8" x 3/4" x 1-1/2"
Towing Capacity	2,000 lbs. GTW
Material	Chrome (Cold forged for superior strength)
Torque	torgue to 160 ft. lbs
Ball Hole Diameter	3/4"
Warranty	Lifetime

Security Lock Pin Specs:

Part Number	580407
Fits	2" and 1-7/8" Tow Receivers
Brand	Draw-Tite
Prevents Theft Use in place of standard pin and clip Easy Access Models Feature Side Key Entry, Sliding Dust Cap, Lock Housing Rotates 360 degrees Includes Dust Cap
Warranty	Lifetime

Rubber Hitch Plug Specs:

Part Number	2211
Fits	1-1/4" Receiver
Brand	Draw-Tite
Attaches to any 1-1/4" receiver Rubber construction tightly seals tube opening Pin or clips are not required, simply push the cover into your 1-1/4" x 1-1/4" hitch opening Prevents any buildup of dirt and debris
Warranty	1 Year

Questions or Comments? Call 702-374-8999

Thank you for choosing Reese the most powerful name in towing industry bar none. Manufactured by the same people that brought you Draw-Tite and Hidden Hitch all of our products come with standard lifetime warranty and support. Our custom hitches mount easily on your Car Truck Van SUV and RV. Most applications simply bolt on without any need for drilling or modifying your bumper. Please review installation instructions manual pdf file above for exact step by step instructions. Chose Class 1 or 2 for light duty towing, chose Class 3 4 and 5 for heavy duty towing. Pair your hitch with accessories like a ball mount that is available in several drop and rise configurations. Choose a 2 inch ball to haul most standard trailers. Choose a 1-7/8" ball to tow small and u tility trailers. Our hitches come with generous tongue weight ratings for use with cargo racks and other accessories. All parts in our store are sold at a discount. If you have any questions please do not hesitate to give us a call at 702-374-8999

Partial list of fitment years: 03 04 05 06 07 08 09 2003 2004 2005 2006 2007 2008 2009

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Fits Vehicle Styles

Product Details

Brand: Reese
Model: 77152 118422 3592 63810 63820 580407 2211
SKU: 77152 118422 3592 63810 63820 580407 2211
Includes: Class 1 Trailer Tow Hitch, T-One T-Connector Custom Harness, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball, Trailer Tow Hitch Ball, Trailer Tow Hitch Lock, Trailer Tow Hitch Tube Cover

Compatibility Chart

Description

Trailer Hitch Specs:

Part Number	77152
Brand	Reese
Finish	Black Powdercoat
Class	1
Receiver size opening	1-1/4"
Max gross trailer weight	2,000 lbs
Max GTW w/ weight distribution	N/A
Max Tongue Weight	200 lbs
Warranty	Lifetime
Installation Instructions

Wiring Kit Specs:

Part Number	118422
Brand	Tekonsha
Warranty	1 Year
Installation Instructions

Hitch Ball Specs:

Part Number	63820
Brand	Draw-Tite
Size	2" x 3/4" x 1-1/2"
Towing Capacity	3,500 lbs. GTW
Material	Chrome
Torque	Torque to 160 ft. lbs
Shank Diameter	3/4"
Warranty	Lifetime

Hitch Ball Specs:

Part Number	63810
Brand	Draw-Tite
Size	1-7/8" x 3/4" x 1-1/2"
Towing Capacity	2,000 lbs. GTW
Material	Chrome (Cold forged for superior strength)
Torque	torgue to 160 ft. lbs
Ball Hole Diameter	3/4"
Warranty	Lifetime

Security Lock Pin Specs:

Part Number	580407
Fits	2" and 1-7/8" Tow Receivers
Brand	Draw-Tite
Prevents Theft Use in place of standard pin and clip Easy Access Models Feature Side Key Entry, Sliding Dust Cap, Lock Housing Rotates 360 degrees Includes Dust Cap
Warranty	Lifetime

Rubber Hitch Plug Specs:

Part Number	2211
Fits	1-1/4" Receiver
Brand	Draw-Tite
Attaches to any 1-1/4" receiver Rubber construction tightly seals tube opening Pin or clips are not required, simply push the cover into your 1-1/4" x 1-1/4" hitch opening Prevents any buildup of dirt and debris
Warranty	1 Year

Questions or Comments? Call 702-374-8999

Specifications

Specification
Attachment Location	Rear
Color	Black
Drawbar Included	No
Drilling Required	Yes
Gross Towing Weight	2,000 lbs.
Hitch Class	I
Material	Steel
Maximum Tongue Weight	200 lbs.
Mounting Hardware Included	Yes
Mounting Type	Vehicle Frame
Receiver Size	1.25 in.
Receiver Type	Square Tube

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Reviews

Tags: 77152 , 118422 , 3592 , 63810 , 63820 , 580407 , 2211 , Reese , Trailer , Tow , Hitch , 06-09 , Fusion , Deluxe , Package , Wiring , 2" , and , 1-7/8" , Ball , and , Lock , 03 , 04 , 05 , 06 , 07 , 08 , 09 , 2003 , 2004 , 2005 , 2006 , 2007 , 2008

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Reese Trailer Tow Hitch For 06-09 Ford Fusion Deluxe Package Wiring 2" and 1-7/8" Ball and Lock Install Notes

Installation Instructions for Mazda 6 Sedan & 5-Door, Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ

Part Numbers:

77152
24775
60846

Wiring Access Location:

PC3, PC4

Tools Required:

Pull Wire (Provided)
Wrenches: 12mm, 13mm, 3/4"
Drill Bits: 1/2"

Specifications:

Max Gross Trailer Weight: 2,000 lb. (908 kg)
Max Tongue Weight: 200 lb. (90.8 kg)
Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

Lower Muffler:
- Remove three (3) rubber isolator hangers: two near the muffler end and one forward of the rear axle.
- Remove two (2) rubber plugs from the trunk pan if present.
Remove Existing Fasteners:
- Remove the 8mm bolts located inside the frame rail on the bulkhead on both sides of the vehicle. Discard these bolts.
Position Hitch:
- Slide the hitch above the tailpipes, ensuring the inner bumper straps slide under the fascia.
- Install the M8 bolts loosely through the upright brackets.
Prepare Bumper Slots:
- If the vehicle bumper has slots aligning with the holes in the inner bumper strap, proceed to Step 5.
- Otherwise, use the hitch’s inner bumper straps as a template to drill two (2) 1/2” holes in the bumper.
Install Carriage Bolt and Block:
- Fishwire the carriage bolt and block through the inner bumper structure and carefully pull the fastener through the slot or drilled hole in the bumper and hitch.
- Install the conical toothed washer and nut.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
- Tighten all M8 fasteners to 25 Lb.-Ft. (34 N*M).
Install Hex Bolt and Block:
- Insert the hex bolt and block through the trunk pan holes if present. If not, remove the spare tire and use the hitch as a template to drill two (2) 1/2” holes in the trunk pan. Install the fasteners as shown.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
Seal Holes:
- Seal all trunk pan holes to prevent water or exhaust fumes from entering.
Reinstall Muffler:
- Attach the muffler to the three (3) rubber isolator hangers.
Reinstall Spare Tire:
- Place the spare tire back in the trunk.

Hardware List:

(2) Hex Bolts: 1/2”-13 x 1-1/2” GR5
(4) Conical Toothed Washers: 1/2”
(2) Carriage Bolts: 1/2”-13 GR5
(2) Blocks: 1/4” x 1” x 2”
(2) M8 x 1.25 x 35mm CL9.8 Bolts
(2) Blocks: 3/16” x 1-1/2” x 2”

Safety Notes:

Regularly inspect all fasteners and the hitch ball to ensure they are properly tightened.
If the hitch is removed, plug all holes in the trunk pan to prevent water and exhaust fumes from entering.
Replace any damaged hitch or ball immediately.
Always wear safety glasses when working beneath the vehicle.
Do not cut access or attachment holes with a torch.

Drawbar:

Drawbar Kit: 3592 (or 3594 for Mazda 6 only)
Important: The drawbar must be used in the rise position only.

Compliance:

This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Installation Instructions for Various Vehicles

Part Numbers:

77152
24775
60846

Wiring Access Location:

PC3, PC4

Tools Required:

Pull Wire (Provided)
Wrenches: 12mm, 13mm, 3/4"
Drill Bits: 1/2"

Specifications:

Max Gross Trailer Weight: 2,000 lb. (908 kg)
Max Tongue Weight: 200 lb. (90.8 kg)
Note: Do not exceed towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

Lower Muffler:
- Remove three (3) rubber isolator hangers: two near the muffler end and one forward of the rear axle.
- Remove two (2) rubber plugs from the trunk pan if present.
Remove Existing Fasteners:
- Remove the 8mm bolts located inside the frame rail on the bulkhead on both sides of the vehicle. Discard these bolts.
Position Hitch:
- Slide the hitch above the tailpipes, ensuring the inner bumper straps slide under the fascia.
- Install the M8 bolts loosely through the upright brackets.
Prepare Bumper Slots:
- If the vehicle bumper has slots aligning with the holes in the inner bumper strap, proceed to Step 5.
- Otherwise, use the hitch’s inner bumper straps as a template to drill two (2) 1/2” holes in the bumper.
Install Carriage Bolt and Block:
- Fishwire the carriage bolt and block through the inner bumper structure and carefully pull the fastener through the slot or drilled hole in the bumper and hitch.
- Install the conical toothed washer and nut.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
- Tighten all M8 fasteners to 25 Lb.-Ft. (34 N*M).
Install Hex Bolt and Block:
- Insert the hex bolt and block through the trunk pan holes if present. If not, remove the spare tire and use the hitch as a template to drill two (2) 1/2” holes in the trunk pan. Install the fasteners as shown.
Torque Specifications:
- Tighten all 1/2”-13 GR5 fasteners to 75 Lb.-Ft. (102 N*M).
Seal Holes:
- Seal all trunk pan holes to prevent water or exhaust fumes from entering.
Reinstall Muffler:
- Attach the muffler to the three (3) rubber isolator hangers.
Reinstall Spare Tire:
- Place the spare tire back in the trunk.

Hardware List:

(2) Hex Bolts: 1/2”-13 x 1-1/2” GR5
(4) Conical Toothed Washers: 1/2”
(2) Carriage Bolts: 1/2”-13 GR5
(2) Blocks: 1/4” x 1” x 2”
(2) M8 x 1.25 x 35mm CL9.8 Bolts
(2) Blocks: 3/16” x 1-1/2” x 2”

Safety Notes:

Regularly inspect all fasteners and the hitch ball to ensure they are properly tightened.
If the hitch is removed, plug all holes in the trunk pan to prevent water and exhaust fumes from entering.
Replace any damaged hitch or ball immediately.
Always wear safety glasses when working beneath the vehicle.
Do not cut access or attachment holes with a torch.

Drawbar:

Drawbar Kit: 3592 (or 3594 for specific vehicles)
Important: The drawbar must be used in the rise position only.

Compliance:

This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Information:

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

118422

Tools Required:

Drill with 3/32” Drill Bit
Philips Head Screwdriver
10mm Socket & Ratchet or 10mm Wrench
Wire Crimpers
Wire Cutters

Step-by-Step Instructions:

Locate Vehicle Wiring:
- Partially remove the plastic threshold cover and felt trunk liner inside the vehicle’s rear cargo area.
- Identify the connection points matching the T-Connector ends at the back of each taillight housing.
Install T-Connector on the Driver’s Side:
- Separate the vehicle’s taillight connectors and insert the T-Connector with the yellow and red wires between the separated connectors.
- Ensure all connectors are fully inserted with locking tabs secure.
Route Passenger-Side Wiring:
- Route the T-Connector with the green wire below the threshold cover to the passenger’s side taillight housing.
- Repeat step 2 for the passenger’s side using the green wire.
Connect Power Wire:
- Inside the trunk, connect the black 12-gauge wire and the red wire from the T-Connector black box using the supplied yellow butt connector.
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle’s frame or cross member. Avoid drilling into the vehicle floor or bed.
- Clean the area of dirt and rustproofing, drill a 3/32" hole, and secure the white wire using the provided eyelet and screw.
- Caution: Verify what is behind the surface before drilling to avoid damage or injury.
Route the Power Wire to the Battery:
- Route the black wire through the engine compartment to the vehicle’s battery.
- Avoid areas with hot pipes, heat shields, fuel tanks, or other points that may pinch or break the wire.
Connect to the Vehicle Battery:
- Disconnect the vehicle's negative (-) battery cable.
- Cut the fuse holder wire and attach the ring terminal. Secure the ring terminal to the positive (+) battery cable.
- Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
- Reconnect the negative (-) battery cable and install the 10-amp fuse into the fuse holder.
Secure Wiring:
- Secure the remainder of the T-Connector harness using the provided cable ties to prevent damage or rattling.
- Mount the T-Connector black box on a flat, clean surface using double-sided tape.
Reassemble the Vehicle:
- Replace the trunk threshold and felt trunk liner, ensuring no wires are pinched or cut.
Test the Installation:
- Test the installation with a test light or trailer to verify functionality.
Specifications:
- Max. stop/turn light: 1 per side (2.1 amps)
- Max. tail lights: (4.2 amps)

Safety Notes:

Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
Test thoroughly to ensure proper installation.

Manufacturer Notes:

Store the 4-flat connector in the rear cargo area when not in use.
Refer to the vehicle owner’s manual and instruction sheet for additional guidance.

Installation Instructions for T-Connector Adapter

Part Numbers:

118422

Tools Required:

Drill with 3/32” Drill Bit
Philips Head Screwdriver
10mm Socket & Ratchet or Wrench
Wire Crimpers
Wire Cutters

Step-by-Step Instructions:

Locate Vehicle Wiring:
- Partially remove the plastic threshold cover and felt trunk liner inside the vehicle’s rear cargo area.
- Identify the connection points matching the T-Connector ends at the back of each taillight housing.
Install T-Connector on the Driver’s Side:
- Separate the vehicle’s taillight connectors and insert the T-Connector with the yellow and red wires between the separated connectors.
- Ensure all connectors are fully inserted with locking tabs secure.
Route Passenger-Side Wiring:
- Route the T-Connector with the green wire below the threshold cover to the passenger’s side taillight housing.
- Repeat Step 2 for the passenger’s side using the green wire.
Connect Power Wire:
- Inside the trunk, connect the black 12-gauge wire and the red wire from the T-Connector black box using the supplied yellow butt connector.
Ground the White Wire:
- Locate a suitable grounding point near the connector, such as the vehicle’s frame or cross member. Avoid drilling into the vehicle floor or bed.
- Clean the area of dirt and rustproofing, drill a 3/32" hole, and secure the white wire using the provided eyelet and screw.
- Caution: Verify what is behind the surface before drilling to avoid damage or injury.
Route the Power Wire to the Battery:
- Route the black wire through the engine compartment to the vehicle’s battery.
- Avoid areas with hot pipes, heat shields, fuel tanks, or other points that may pinch or break the wire.
Connect to the Vehicle Battery:
- Disconnect the vehicle's negative (-) battery cable.
- Cut the fuse holder wire and attach the ring terminal. Secure the ring terminal to the positive (+) battery cable.
- Connect the other end of the fuse holder to the black 12-gauge wire using the yellow butt connector.
- Reconnect the negative (-) battery cable and install the 10-amp fuse into the fuse holder.
Secure Wiring:
- Secure the remainder of the T-Connector harness using the provided cable ties to prevent damage or rattling.
- Mount the T-Connector black box on a flat, clean surface using double-sided tape.
Reassemble the Vehicle:
- Replace the trunk threshold and felt trunk liner, ensuring no wires are pinched or cut.
Test the Installation:
- Test the installation with a test light or trailer to verify functionality.

Specifications:

Max. Stop/Turn Light: 1 per side (2.1 amps)
Max. Tail Lights: (4.2 amps)

Safety Notes:

Overloading circuits can cause fires. Do not exceed the lower of the towing manufacturer’s rating or the unit specifications.
Test thoroughly to ensure proper installation.

Warnings:

Avoid routing wires near hot pipes, moving parts, or sharp edges.
Follow all safety precautions and instructions included in the installation guide.

Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information, download the full installation PDF.

Technical Support:
For additional assistance, visit www.trailerjacks.com or call 877-869-6690.