Installation Instructions for Suzuki SX4 Crossover

Part Numbers:

• 24817
• 60202
• 77189

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Spray lubricant
• Paint
• Pull wire (provided)
• Wrenches: 11/16”, 3/4”
• Drill Bits: 1” Hole Saw

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Detach the exhaust at the rubber isolator. Spray lubricant on the metal hanger rod and the rubber isolator to ease removal.

2. Drill Access Holes:

   • Drill a 1” access hole into the bottom of each frame rail. See Figure 2 for reference.

3. Fishwire Bolts and Spacers:

   • Use the pull wire to feed the spacer and bolt into the frame rail through the 1” drilled hole. Pull them out through the attachment holes, leaving the pull wire attached.

4. Paint Exposed Metal:

   • Apply paint to all exposed metal surfaces to prevent corrosion.

5. Position Hitch:

   • Raise the hitch into position and secure it as shown in Figure 1. Remove pull wires and attach conical washers and nuts, being careful not to push the fasteners back into the frame rail. Hand-tighten.

6. Attach Hitch to Tow Hook:

   • Secure the hitch to the tow hook, orienting the spacers as shown in Figure 1.

7. Check Alignment:

   • Ensure the hitch is centered on the vehicle.

8. Tighten Fasteners:

   • Torque all fasteners to the specified values:
     • 1/2”-13 GR5: 75 Lb.-Ft. (102 N*M)
     • 7/16”-14 GR5: 50 Lb.-Ft. (68 N*M)

9. Reinstall Exhaust System:

   • Raise the exhaust system back into position and secure it.

Hardware List:

• (2) Carriage Bolts: 7/16”-14 x 1.50” GR5
• (1) Carriage Bolt: 1/2”-13 x 2.00” GR5
• (2) Conical Washers: 7/16”
• (1) Conical Washer: 1/2”
• (2) Hex Nuts: 7/16”-14
• (1) Hex Nut: 1/2”-13
• (2) Spacers (Small Square Holes)
• (1) Spacer

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Do not exceed the manufacturer’s recommended towing capacity.

Installation Instructions

Part Numbers:

• 24817
• 60202
• 77189

Wiring Access Location:

• SUV1, SUV2

Tools Required:

• Spray lubricant
• Paint
• Pull wire (provided)
• Wrenches: 11/16”, 3/4”
• Drill Bits: 1” Hole Saw

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Lower Exhaust System:

   • Detach the exhaust at the rubber isolator. Spray lubricant on the metal hanger rod and the rubber isolator to ease removal.

2. Drill Access Holes:

   • Drill a 1” access hole into the bottom of each frame rail. See Figure 2 for reference.

3. Fishwire Bolts and Spacers:

   • Use the pull wire to feed the spacer and bolt into the frame rail through the 1” drilled hole. Pull them out through the attachment holes, leaving the pull wire attached.

4. Paint Exposed Metal:

   • Apply paint to all exposed metal surfaces to prevent corrosion.

5. Position Hitch:

   • Raise the hitch into position and secure it as shown in Figure 1. Remove pull wires and attach conical washers and nuts, being careful not to push the fasteners back into the frame rail. Hand-tighten.

6. Attach Hitch to Tow Hook:

   • Secure the hitch to the tow hook, orienting the spacers as shown in Figure 1.

7. Check Alignment:

   • Ensure the hitch is centered on the vehicle.

8. Tighten Fasteners:

   • Torque all fasteners to the specified values:
     • 1/2”-13 GR5: 75 Lb.-Ft. (102 N*M)
     • 7/16”-14 GR5: 50 Lb.-Ft. (68 N*M)

9. Reinstall Exhaust System:

   • Raise the exhaust system back into position and secure it.

Hardware List:

• (2) Carriage Bolts: 7/16”-14 x 1.50” GR5
• (1) Carriage Bolt: 1/2”-13 x 2.00” GR5
• (2) Conical Washers: 7/16”
• (1) Conical Washer: 1/2”
• (2) Hex Nuts: 7/16”-14
• (1) Hex Nut: 1/2”-13
• (2) Spacers (Small Square Holes)
• (1) Spacer

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure proper tightening.
• Plug any holes in the trunk pan or body panels if the hitch is removed to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not use a torch to cut access or attachment holes.

Drawbar:

• Drawbar Kit: 3594
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Do not exceed the manufacturer’s recommended towing capacity.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.