Installation Instructions for Mazda 3 (5-Door)

Part Numbers:

• 24914
• 60346
• 77301

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pullwire (provided)
• Lubricant or soapy water
• Flashlight
• Utility Knife
• Wrenches: 11/16”, 19mm

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Locate Rear Weldnut:

   • Find the weldnut on the outside of the frame rail above the access hole.
   • Use a utility knife to remove the tape covering the weldnut.
   • Check the threads by running the M12 hex bolt into the weldnut and removing it.

2. Feed Fasteners into Frame:

   • Use the provided pullwires to insert the spacers and carriage bolts into position through the middle slot in each frame rail. Leave the pullwire attached for alignment.

3. Lower Exhaust System:

   • Detach the exhaust system at the rubber isolators.
   • Apply lubricant or soapy water to the metal hanger rod and rubber isolator to ease removal.
   • Support the exhaust during the installation to prevent damage.

4. Position Hitch:

   • Raise the hitch into position and feed the pullwires through the slots on the hitch bars.
   • Slide the hitch through the exhaust cutouts on the fascia into position.
   • Remove the pullwires and loosely attach the 7/16” conical washers and hex nuts for support.

5. Install Remaining Fasteners:

   • Insert the 1/2” conical washers and M12 bolts into the existing weldnuts and loosely tighten.

6. Reattach Exhaust:

   • Reinstall the exhaust system using lubricant or soapy water to ease the process.

7. Tighten All Fasteners:

   • Torque M12 CL8.8 fasteners to 68 Lb.-Ft. (92 N*M).
   • Torque 7/16”-14 GR5 fasteners to 50 Lb.-Ft. (68 N*M).

Hardware List:

• (2) Hex Bolts: M12 x 1.25 x 30 CL8.8
• (2) Spacers: 0.250” x 0.875” x 3.00”
• (2) Conical Washers: 1/2”
• (2) Carriage Bolts: 7/16”-14 x 1.75” GR5
• (2) Conical Washers: 7/16”
• (2) Hex Nuts: 7/16”-14

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Ensure all conical washers are matched with their respective bolts during assembly.

Installation Instructions for Vehicle (All Models)

Part Numbers:

• 24914
• 60346
• 77301

Wiring Access Location:

• PC3, PC4

Tools Required:

• Pullwire (provided)
• Lubricant or soapy water
• Flashlight
• Utility Knife
• Wrenches: 11/16”, 19mm

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Locate Rear Weldnut:

   • Find the weldnut on the outside of the frame rail above the access hole.
   • Use a utility knife to remove the tape covering the weldnut.
   • Check the threads by running the M12 hex bolt into the weldnut and removing it.

2. Feed Fasteners into Frame:

   • Use the provided pullwires to insert the spacers and carriage bolts into position through the middle slot in each frame rail. Leave the pullwire attached for alignment.

3. Lower Exhaust System:

   • Detach the exhaust system at the rubber isolators.
   • Apply lubricant or soapy water to the metal hanger rod and rubber isolator to ease removal.
   • Support the exhaust during the installation to prevent damage.

4. Position Hitch:

   • Raise the hitch into position and feed the pullwires through the slots on the hitch bars.
   • Slide the hitch through the exhaust cutouts on the fascia into position.
   • Remove the pullwires and loosely attach the 7/16” conical washers and hex nuts for support.

5. Install Remaining Fasteners:

   • Insert the 1/2” conical washers and M12 bolts into the existing weldnuts and loosely tighten.

6. Reattach Exhaust:

   • Reinstall the exhaust system using lubricant or soapy water to ease the process.

7. Tighten All Fasteners:

   • Torque M12 CL8.8 fasteners to 68 Lb.-Ft. (92 N*M).
   • Torque 7/16”-14 GR5 fasteners to 50 Lb.-Ft. (68 N*M).

Hardware List:

• (2) Hex Bolts: M12 x 1.25 x 30 CL8.8
• (2) Spacers: 0.250” x 0.875” x 3.00”
• (2) Conical Washers: 1/2”
• (2) Carriage Bolts: 7/16”-14 x 1.75” GR5
• (2) Conical Washers: 7/16”
• (2) Hex Nuts: 7/16”-14

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or other body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3593
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.
• Ensure all conical washers are matched with their respective bolts during assembly.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.