Product Details
- Brand: Reese
- Model: 44719 85863 21536 7054430 7000600
- Includes: Class 3 Trailer Tow Hitch, T-Connector Custom Harness, Trailer Tow Hitch Ball Mount Starter Kit, Trailer Tow Hitch Lock, Trailer Tow Hitch Tube Cover
Compatibility Chart
Description
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Reese Trailer Tow Hitch For 15-23 Ford Transit 150 250 350 Deluxe Package Wiring 2" Ball and Lock Install Notes
Installation Instructions for Ford Transit
Part Numbers:
- 75912
- 44719
- CQT75912
Wiring Access Location:
- SUV1, SUV2
Tools Required:
- Wrenches: 15mm, 3/4"
- Drill Bits: None
Step-by-Step Instructions:
-
Prepare Self-Tapping Bolts:
- Start threading the self-tapping bolts (Item 5) into the designated locations on the frame rail.
- Ensure the bolts are perpendicular to the frame rail and thread halfway or more before removing the bolts for later reinstallation.
-
Install Carriage Bolts:
- Feed the pull wire through the forward slot in the frame rail and out the open end of the frame.
- Attach the carriage bolt and spacer to the pull wire and pull them into position through the forward hole. Leave pull wires attached.
-
Raise Hitch into Position:
- Align the hitch with the frame rails and feed pull wires through the hitch slots. Use conical washers to hold bolts in place while removing the pull wires.
- Attach hex nuts and tighten to hold the hitch in place. Repeat on the opposite side.
-
Reinstall Self-Tapping Bolts:
- Secure the hitch with self-tapping bolts. Once all bolts are in place, center the hitch on the vehicle and tighten.
-
Torque Fasteners:
- Tighten all fasteners to the specified torque values:
- M12 x 1.75 fasteners: 75 lb-ft (102 N*m)
- 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)
- Tighten all fasteners to the specified torque values:
Hardware List:
- Qty (2): Carriage Bolt – 1/2"-13 x 1.50 GR5
- Qty (2): Spacer – 0.25 x 1.00 x 3.00
- Qty (2): Conical Washer – 1/2"
- Qty (2): Hex Nut – 1/2"-13
- Qty (4): Self-Tapping Bolt – M12 x 1.75 x 40
- Qty (2): Pull Wire – 1/2"
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type: Weight Distributing
- Max Gross Trailer Weight: 8,000 lbs (3,632 kg)
- Max Tongue Weight: 900 lbs (408 kg)
- Hitch Type: Weight Carrying (Ball Mount)
- Max Gross Trailer Weight: 6,000 lbs (2,722 kg)
- Max Tongue Weight: 900 lbs (408 kg)
Manufacturer Notes:
- Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
Installation Instructions for Vehicle
Part Numbers:
- 75912
- 44719
- CQT75912
Wiring Access Location:
- SUV1, SUV2
Tools Required:
- Wrenches: 15mm, 3/4"
- Drill Bits: None
Step-by-Step Instructions:
-
Prepare Self-Tapping Bolts:
- Start threading the self-tapping bolts (Item 5) into the designated locations on the frame rail.
- Ensure the bolts are perpendicular to the frame rail and thread halfway or more before removing the bolts for later reinstallation.
-
Install Carriage Bolts:
- Feed the pull wire through the forward slot in the frame rail and out the open end of the frame.
- Attach the carriage bolt and spacer to the pull wire and pull them into position through the forward hole. Leave pull wires attached.
-
Raise Hitch into Position:
- Align the hitch with the frame rails and feed pull wires through the hitch slots. Use conical washers to hold bolts in place while removing the pull wires.
- Attach hex nuts and tighten to hold the hitch in place. Repeat on the opposite side.
-
Reinstall Self-Tapping Bolts:
- Secure the hitch with self-tapping bolts. Once all bolts are in place, center the hitch on the vehicle and tighten.
-
Torque Fasteners:
- Tighten all fasteners to the specified torque values:
- M12 x 1.75 fasteners: 75 lb-ft (102 N*m)
- 1/2"-13 GR5 fasteners: 75 lb-ft (102 N*m)
- Tighten all fasteners to the specified torque values:
Hardware List:
- Qty (2): Carriage Bolt – 1/2"-13 x 1.50 GR5
- Qty (2): Spacer – 0.25 x 1.00 x 3.00
- Qty (2): Conical Washer – 1/2"
- Qty (2): Hex Nut – 1/2"-13
- Qty (4): Self-Tapping Bolt – M12 x 1.75 x 40
- Qty (2): Pull Wire – 1/2"
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type: Weight Distributing
- Max Gross Trailer Weight: 8,000 lbs (3,632 kg)
- Max Tongue Weight: 900 lbs (408 kg)
- Hitch Type: Weight Carrying (Ball Mount)
- Max Gross Trailer Weight: 6,000 lbs (2,722 kg)
- Max Tongue Weight: 900 lbs (408 kg)
Manufacturer Notes:
- Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.
Installation Instructions for T-One® T-Connector for Ford Transit
Part Numbers:
- 118643
Tools Required:
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Test Probe
- Flat Screwdriver
Step-by-Step Instructions:
-
Remove the Taillights:
- Open the rear door.
- Remove the screws securing the taillights on both the driver and passenger sides.
- Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.
-
Disconnect the Wiring Harness:
- On both sides, locate the vehicle’s taillight wiring harness.
- Separate the connector carefully, ensuring not to break the locking tabs.
- Ensure all connector surfaces are clean and free of dirt.
-
Install the Driver-Side T-Connector:
- Insert the T-One® T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
- Ensure the connectors are fully inserted with locking tabs in place.
-
Route the Green Wire to the Passenger Side:
- Route the harness containing the green wire and 4-flat connector through the opening behind the driver’s side taillight.
- Continue routing the green wire underneath the vehicle to the passenger side and up through the opening behind the passenger’s taillight.
Warning: Avoid hot pipes, heat shields, fuel tanks, or other areas where the wire could be pinched or damaged.
-
Install the Passenger-Side T-Connector:
- Repeat Step 3 on the passenger side using the T-One® T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point on the driver’s side near the connectors.
- Drill a 3/32” hole and secure the white wire using the provided screw and eyelet.
Caution: Verify the area behind the surface before drilling to avoid vehicle damage or injury.
-
Connect the Power Wire:
- Open the hood and locate the positive 12V power post. Using a 15mm socket, remove the nut.
- Attach the provided ring terminal to the positive battery post using the nut removed earlier.
-
Prepare the Fuse Holder:
- Remove the fuse from the yellow fuse holder.
- Attach one end of the fuse holder to the positive battery post and the other end to the black 12-gauge wire using the yellow butt connector.
-
Route the Black Power Wire:
- Route the black wire from the engine compartment to the rear driver’s side of the vehicle.
- Connect the black wire to the power wire on the T-One® T-Connector black box using the yellow butt connector.
Warning: Avoid routing near hot pipes, heat shields, or fuel tanks.
-
Reconnect the Battery:
- Reconnect the vehicle’s negative (-) battery cable.
- Install the 15-amp fuse into the fuse holder.
Warning: All connections must be complete for the trailer tow harness to function properly. Test the installation using a test light or trailer.
-
Mount the T-One® Black Box:
- Mount the black box on the driver’s side using the provided double-sided tape.
- Secure the remainder of the T-One® harness using the provided cable ties.
Warning: Ensure the epoxy side of the black box is facing downward to prevent water buildup.
-
Reinstall the Taillights:
- Reinstall the taillight assemblies, ensuring the wiring is positioned properly.
-
Mount the 4-Flat Connector:
- Secure the 4-flat connector in an accessible location using a bracket or electrical box (not included).
Specifications:
- Max. stop/turn light: 4.2 amps per side
- Max. tail lights: 7.5 amps
Safety Notes:
- Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
- Always wear safety glasses and follow all safety precautions during installation.
Manufacturer Notes:
- Refer to the vehicle owner’s manual and the instruction sheet for additional information.
- Store these instructions for future reference.
Installation Instructions for T-One® T-Connector for Ford Transit
Part Numbers:
- 118643
Tools Required:
- Trim Panel Remover
- Drill (3/32” Drill Bit)
- Phillips Head Screwdriver
- Test Probe
- Flat Screwdriver
Step-by-Step Instructions:
-
Remove the Taillights:
- Open the rear door.
- Remove the screws securing the taillights on both the driver and passenger sides.
- Carefully pull the taillights away from the vehicle, avoiding damage to alignment pins.
-
Disconnect the Wiring Harness:
- On both sides, locate the vehicle’s taillight wiring harness.
- Separate the connector carefully, ensuring not to break the locking tabs.
- Ensure all connector surfaces are clean and free of dirt.
-
Install the Driver-Side T-Connector:
- Insert the T-One® T-Connector end with the yellow wire between the vehicle’s wiring connectors on the driver’s side.
- Ensure the connectors are fully inserted with locking tabs in place.
-
Route the Green Wire to the Passenger Side:
- Route the harness containing the green wire and 4-flat connector through the opening behind the driver’s side taillight.
- Continue routing the green wire underneath the vehicle to the passenger side and up through the opening behind the passenger’s taillight.
Warning: Avoid hot pipes, heat shields, fuel tanks, or other areas where the wire could be pinched or damaged.
-
Install the Passenger-Side T-Connector:
- Repeat Step 3 on the passenger side using the T-One® T-Connector with the green wire.
-
Ground the White Wire:
- Locate a suitable grounding point on the driver’s side near the connectors.
- Drill a 3/32” hole and secure the white wire using the provided screw and eyelet.
Caution: Verify the area behind the surface before drilling to avoid vehicle damage or injury.
-
Connect the Power Wire:
- Open the hood and locate the positive 12V power post. Using a 15mm socket, remove the nut.
- Attach the provided ring terminal to the positive battery post using the nut removed earlier.
-
Prepare the Fuse Holder:
- Remove the fuse from the yellow fuse holder.
- Attach one end of the fuse holder to the positive battery post and the other end to the black 12-gauge wire using the yellow butt connector.
-
Route the Black Power Wire:
- Route the black wire from the engine compartment to the rear driver’s side of the vehicle.
- Connect the black wire to the power wire on the T-One® T-Connector black box using the yellow butt connector.
Warning: Avoid routing near hot pipes, heat shields, or fuel tanks.
-
Reconnect the Battery:
- Reconnect the vehicle’s negative (-) battery cable.
- Install the 15-amp fuse into the fuse holder.
Warning: All connections must be complete for the trailer tow harness to function properly. Test the installation using a test light or trailer.
-
Mount the T-One® Black Box:
- Mount the black box on the driver’s side using the provided double-sided tape.
- Secure the remainder of the T-One® harness using the provided cable ties.
Warning: Ensure the epoxy side of the black box is facing downward to prevent water buildup.
-
Reinstall the Taillights:
- Reinstall the taillight assemblies, ensuring the wiring is positioned properly.
-
Mount the 4-Flat Connector:
- Secure the 4-flat connector in an accessible location using a bracket or electrical box (not included).
Specifications:
- Max. stop/turn light: 4.2 amps per side
- Max. tail lights: 7.5 amps
Safety Notes:
- Overloading circuits can cause fires. Do not exceed stated product ratings or vehicle manufacturer specifications.
- Always wear safety glasses and follow all safety precautions during installation.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Manufacturer Notes:
- Refer to the vehicle owner’s manual and the instruction sheet for additional information.
- Store these instructions for future reference.
Warranty Information:
For complete warranty instructions, please download the full installation PDF.