Installation Instructions for Hyundai Ioniq (2017-Current)

Part Numbers:

• 24963
• 77963
• CQT24963

Tools Required:

• Flat Head Screwdriver
• Exhaust Removal Pliers
• Ratchet Strap or Bungee Cord
• Tape Measure
• Marker
• Utility Knife
• Soapy Water or Lubricant
• Wire Brush
• Sockets: 10mm, 16mm
• Torque Wrench
• Ratchet
• Socket Extensions
• Safety Glasses

Step-by-Step Instructions:

1. Remove the underbody panel:

   • Using a flat head screwdriver and a 10mm socket, remove (5) push pin rivets and (2) hex nuts from the driver's side panel.
   • Note: Two of the rivets connect the driver's side panel to the center panel.

2. Lower the muffler:

   • Using an exhaust hanger removal tool, remove (1) rubber hanger on the passenger's side and (1) forward hanger at the center of the vehicle.
   • Spray lubricant or soapy water on the rubber hangers to ease removal.
   • Support the exhaust using a ratchet strap or bungee cord before removing the hangers.

3. Install the hitch:

   • Raise the passenger’s side hitch bracket above the exhaust first, then raise the driver’s side into position.
   • Using the supplied hardware, loosely install the M10 bolts and conical toothed washers.
   • Note: Clean debris from existing weldnuts in the frame using a wire brush or compressed air if necessary.

4. Tighten fasteners:

   • Use a torque wrench to tighten all M10 CL10.9 fasteners to 42 lb-ft (57 N*m).

5. Trim the underbody panel:

   • Measure, mark, and trim the driver's side underbody panel using a tape measure, marker, and utility knife.

6. Reinstall the underbody panel:

   • Reinstall the panel using (5) push pin rivets and (1) hex nut removed in Step 1.

7. Raise the muffler:

   • Reattach all rubber hangers removed in Step 2.

Hardware List:

• (4) Bolt, M10 x 1.25 x 30 CL10.9
• (4) Conical Washer, 3/8" (Part No. 01292006)

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Plug any removed holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Do not cut access or attachment holes with a torch.
• If the hitch or ball is damaged, remove and replace it immediately.
• Do not exceed the vehicle manufacturer’s towing ratings:
  • Max Gross Trailer Weight: 2,000 lb (908 kg)
  • Max Tongue Weight: 200 lb (90.8 kg)

Specifications:

• Installation Time: 30 minutes
• Complies with SAE J684 and VESC Regulation V-5 standards.

Installation Instructions for Vehicle (2017-Current)

Part Numbers:

• 24963
• 77963
• CQT24963

Tools Required:

• Flat Head Screwdriver
• Exhaust Removal Pliers
• Ratchet Strap or Bungee Cord
• Tape Measure
• Marker
• Utility Knife
• Soapy Water or Lubricant
• Wire Brush
• Sockets: 10mm, 16mm
• Torque Wrench
• Ratchet
• Socket Extensions
• Safety Glasses

Step-by-Step Instructions:

1. Remove the underbody panel:

   • Using a flat head screwdriver and a 10mm socket, remove (5) push pin rivets and (2) hex nuts from the driver's side panel.
   • Note: Two of the rivets connect the driver's side panel to the center panel.

2. Lower the muffler:

   • Using an exhaust hanger removal tool, remove (1) rubber hanger on the passenger's side and (1) forward hanger at the center of the vehicle.
   • Spray lubricant or soapy water on the rubber hangers to ease removal.
   • Support the exhaust using a ratchet strap or bungee cord before removing the hangers.

3. Install the hitch:

   • Raise the passenger’s side hitch bracket above the exhaust first, then raise the driver’s side into position.
   • Using the supplied hardware, loosely install the M10 bolts and conical toothed washers.
   • Note: Clean debris from existing weldnuts in the frame using a wire brush or compressed air if necessary.

4. Tighten fasteners:

   • Use a torque wrench to tighten all M10 CL10.9 fasteners to 42 lb-ft (57 N*m).

5. Trim the underbody panel:

   • Measure, mark, and trim the driver's side underbody panel using a tape measure, marker, and utility knife.

6. Reinstall the underbody panel:

   • Reinstall the panel using (5) push pin rivets and (1) hex nut removed in Step 1.

7. Raise the muffler:

   • Reattach all rubber hangers removed in Step 2.

Hardware List:

• (4) Bolt, M10 x 1.25 x 30 CL10.9
• (4) Conical Washer, 3/8" (Part No. 01292006)

Safety Notes:

• Always wear safety glasses during installation.
• Check the hitch frequently to ensure all fasteners and the ball are securely tightened.
• Plug any removed holes in the trunk pan or body panels to prevent water or exhaust fumes from entering.
• Do not cut access or attachment holes with a torch.
• If the hitch or ball is damaged, remove and replace it immediately.
• Do not exceed the vehicle manufacturer’s towing ratings:
  • Max Gross Trailer Weight: 2,000 lb (908 kg)
  • Max Tongue Weight: 200 lb (90.8 kg)

Specifications:

• Installation Time: 30 minutes
• Complies with SAE J684 and VESC Regulation V-5 standards.

Additional Information:

• Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

Technical Support:

• For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty:

• For complete warranty instructions, please download the full installation PDF.