Installation Instructions for Volkswagen Passat
Note: Lower fascia panel will need to be trimmed.

Part Numbers:

• 24880
• 60297
• 77267

Wiring Access Location:

• PC3, PC4

Tools Required:

• Tape
• Utility Knife or Cutting Wheel
• Tape Measure & Marking Pencil
• Silicone Sealant
• Wrenches/Sockets: Torx® T15, T25, 10mm, 13mm, 3/4"
• Drill Bits: 1/4” (if needed)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Prepare Vehicle:

   • Remove the spare tire from the trunk.
   • Remove the two (2) rearward drain plugs and return them to the vehicle owner.

2. Remove Appearance Panel (if applicable):

   • If present, remove the passenger-side appearance panel.
   • Note: Do not remove the canister on diesel models.

3. Detach Fascia Panel:

   • Remove three (3) Torx screws and clips.
   • Loosen or remove the lower fascia panel by inserting a small screwdriver into the slot, twisting gently, and applying light pressure.

4. Trim Lower Fascia Panel:

   • Mark the trimming area using tape or a marking pencil.
   • Drill 1/4” holes at the corners to assist with trimming. Cut the panel as shown in Figure 1.

5. Lower Exhaust:

   • Remove the two (2) hex bolts securing the exhaust hanger.

6. Install Bolt Plates:

   • Place the bolt plates on top of the bumper rails.

7. Position Hitch:

   • Raise the hitch into position. Slide the passenger side under the panel and move it into place before raising the driver's side.

8. Attach Fasteners:

   • Insert hex bolts and conical washers into the bolt plate and loosely install the hardware.
   • Insert carriage bolts and spacers into the trunk drain holes. Use silicone sealant to ensure a watertight seal.

9. Secure Hitch:

   • Seal around the trunk pan connection and install conical washers and hex nuts.

10. Tighten All Fasteners:

    • Torque all 1/2” fasteners to 75 Lb.-Ft. (102 N*M).

11. Reassemble Vehicle:

    • Reinstall the lower fascia panel, aligning the slot and pushing gently into position.
    • Reattach the Torx screws and clips.
    • Replace the appearance panel, if applicable.
    • Reattach the exhaust system.
    • Replace the spare tire in the trunk.

Hardware List:

• (2) Bolt Plates
• (4) Hex Bolts: 1/2”-13 x 5.50” GR5
• (2) Carriage Bolts: 1/2”-13 x 1.75” GR5
• (6) Conical Washers: 1/2”
• (2) Hex Nuts: 1/2”-13
• (2) Spacers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3590
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Installation Instructions

Note: Lower fascia panel will need to be trimmed.

Part Numbers:

• 24880
• 60297
• 77267

Wiring Access Location:

• PC3, PC4

Tools Required:

• Tape
• Utility Knife or Cutting Wheel
• Tape Measure & Marking Pencil
• Silicone Sealant
• Wrenches/Sockets: Torx® T15, T25, 10mm, 13mm, 3/4"
• Drill Bits: 1/4” (if needed)

Specifications:

• Max Gross Trailer Weight: 2,000 lb. (908 kg)
• Max Tongue Weight: 200 lb. (90.8 kg)
• Note: Do not exceed the towing vehicle manufacturer’s rating.

Step-by-Step Instructions:

1. Prepare Vehicle:

   • Remove the spare tire from the trunk.
   • Remove the two (2) rearward drain plugs and return them to the vehicle owner.

2. Remove Appearance Panel (if applicable):

   • If present, remove the passenger-side appearance panel.
   • Note: Do not remove the canister on diesel models.

3. Detach Fascia Panel:

   • Remove three (3) Torx screws and clips.
   • Loosen or remove the lower fascia panel by inserting a small screwdriver into the slot, twisting gently, and applying light pressure.

4. Trim Lower Fascia Panel:

   • Mark the trimming area using tape or a marking pencil.
   • Drill 1/4” holes at the corners to assist with trimming. Cut the panel as shown in Figure 1.

5. Lower Exhaust:

   • Remove the two (2) hex bolts securing the exhaust hanger.

6. Install Bolt Plates:

   • Place the bolt plates on top of the bumper rails.

7. Position Hitch:

   • Raise the hitch into position. Slide the passenger side under the panel and move it into place before raising the driver's side.

8. Attach Fasteners:

   • Insert hex bolts and conical washers into the bolt plate and loosely install the hardware.
   • Insert carriage bolts and spacers into the trunk drain holes. Use silicone sealant to ensure a watertight seal.

9. Secure Hitch:

   • Seal around the trunk pan connection and install conical washers and hex nuts.

10. Tighten All Fasteners:

    • Torque all 1/2” fasteners to 75 Lb.-Ft. (102 N*M).

11. Reassemble Vehicle:

    • Reinstall the lower fascia panel, aligning the slot and pushing gently into position.
    • Reattach the Torx screws and clips.
    • Replace the appearance panel, if applicable.
    • Reattach the exhaust system.
    • Replace the spare tire in the trunk.

Hardware List:

• (2) Bolt Plates
• (4) Hex Bolts: 1/2”-13 x 5.50” GR5
• (2) Carriage Bolts: 1/2”-13 x 1.75” GR5
• (6) Conical Washers: 1/2”
• (2) Hex Nuts: 1/2”-13
• (2) Spacers

Safety Notes:

• Regularly inspect all fasteners and the hitch ball to ensure they are securely tightened.
• If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
• Replace any damaged hitch or ball immediately.
• Always observe safety precautions and wear eye protection when working under the vehicle.
• Do not cut access or attachment holes with a torch.

Drawbar:

• Drawbar Kit: 3590
• Important: The drawbar must be used in the rise position only.

Compliance:

• This product complies with SAE J684, V.E.S.C. Regulation V-5, and safety requirements of the State of New York.

Additional Notes:

• Check the hitch frequently to ensure all fasteners remain tight.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119191

Wiring Access Location:

• Near the rear of the vehicle, behind the bumper, or as indicated for vehicle-specific configurations.

Tools Required:

• Drill with a 3/32" drill bit.
• Phillips head #2 screwdriver.
• Wire cutters, wire strippers/crimpers.
• Tester or volt meter.
• Socket and ratchet set.
• Double-sided tape (provided).

Step-by-Step Instructions:

Installation of the Module:

1. Determine the mounting location for the module.

   • Use the provided double-sided tape to secure the module.
   • Ensure the epoxy side of the module faces downward to prevent water buildup.

2. Connect the module’s black wire to a 12-gauge (or larger) power wire using a yellow butt connector.

3. Locate a suitable grounding point near the module:

   • Drill a 3/32" hole if necessary and secure the white wire using the provided eyelet and self-tapping screw.
   • Clean the grounding area of dirt and rustproofing.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

Routing Power to the Battery:

4. Route the power wire to the vehicle’s positive battery terminal:

   • Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15-amp fuse yet.

   Caution: Ensure the module is connected to a constant power source. Avoid using power sources that are interrupted when the vehicle is off.

Finalizing Installation:

5. Secure the wiring harness with the provided cable ties to prevent damage or rattling.

   • Avoid areas where wires may be pinched, cut, or melted.

6. Reconnect the vehicle’s negative (-) battery cable.

7. Insert the 15-amp fuse into the fuse holder and close the cap.

8. Test the installation with a test light or trailer to verify functionality.

   • Test each function independently and in combination.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• 15-amp fuse.
• Fuse holder.
• Eyelet and self-tapping screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Handle all components with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.

Installation Instructions for T-Connector Adapter

Part Numbers:

• 119191

Wiring Access Location:

• Near the rear of the vehicle, behind the bumper, or as indicated for vehicle-specific configurations.

Tools Required:

• Drill with a 3/32" drill bit.
• Phillips head #2 screwdriver.
• Wire cutters, wire strippers/crimpers.
• Tester or volt meter.
• Socket and ratchet set.
• Double-sided tape (provided).

Step-by-Step Instructions:

Installation of the Module:

1. Determine the mounting location for the module.

   • Use the provided double-sided tape to secure the module.
   • Ensure the epoxy side of the module faces downward to prevent water buildup.

2. Connect the module’s black wire to a 12-gauge (or larger) power wire using a yellow butt connector.

3. Locate a suitable grounding point near the module:

   • Drill a 3/32" hole if necessary and secure the white wire using the provided eyelet and self-tapping screw.
   • Clean the grounding area of dirt and rustproofing.

   Caution: Verify what is behind the surface before drilling to avoid damage or injury.

Routing Power to the Battery:

4. Route the power wire to the vehicle’s positive battery terminal:

   • Use the provided fuse holder, butt connector, and ring terminal to connect to the battery.
   • Do not insert the 15-amp fuse yet.

   Caution: Ensure the module is connected to a constant power source. Avoid using power sources that are interrupted when the vehicle is off.

Finalizing Installation:

5. Secure the wiring harness with the provided cable ties to prevent damage or rattling.

   • Avoid areas where wires may be pinched, cut, or melted.

6. Reconnect the vehicle’s negative (-) battery cable.

7. Insert the 15-amp fuse into the fuse holder and close the cap.

8. Test the installation with a test light or trailer to verify functionality.

   • Test each function independently and in combination.

   Specifications:

   • Max. stop/turn light: 2 per side (4.2 amps).
   • Max. tail lights: (7.5 amps).

Hardware List:

• T-Connector adapter.
• 15-amp fuse.
• Fuse holder.
• Eyelet and self-tapping screw.
• Double-sided tape.
• Cable ties.

Safety Notes:

• Handle all components with care to avoid damage.
• Ensure all connections are clean and securely fastened.
• Overloading circuits can cause fires. Do not exceed the towing manufacturer’s rating or the unit specifications.

Attention:

This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.

For Technical Support:

For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.

Warranty Information:

For complete warranty instructions, please download the full installation PDF.

Manufacturer Notes:

• Read and follow all vehicle warnings and installation instructions.
• Use a test light or trailer to confirm proper installation.
• Consult the vehicle owner’s manual for additional details.