Product Details
- Brand: Draw-Tite
- Model: 75725 74682 23 63845 63847 5535 3015
- Includes: Class 4 Trailer Tow Hitch, Tow Custom Harness, Trailer Brake Controller Custom Harness, I-Command Proportional Brake Controller for Trailers with 1-4 Axles, Trailer Tow Hitch Ball Mount, Trailer Tow Hitch Ball, Trailer Tow Hitch Ball
Compatibility Chart
Description
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Trailer Hitch Brake Control Wiring For 03-06 Avalanche Suburban Tahoe Yukon XL w/ Dual 2" and 2- 5/16" Ball 2" Drop Mount 7-Way Pin Blade RV Controller Install Notes
Installation Instructions for Chevrolet Suburban, Chevrolet Tahoe, GMC Yukon XL, GMC Yukon, Cadillac Escalade, and Chevrolet Avalanche
Part Numbers:
- 75725
- 87614
- 44668
Wiring Access Location:
- SUV6
Tools Required:
- Wrenches: 7/8", 22mm
- Drill Bits: None
Step-by-Step Instructions:
- Remove the existing M14 bumper bracket bolts from the bottom surface of the frame on both sides and return them to the vehicle owner.
- Raise the hitch into position and align it with the existing weldnuts inside the bumper.
- Install the provided fasteners as shown. Ensure all bolts are secured evenly on both sides.
Hardware List:
- Qty (2): Carriage Bolts 1/2-13 x 1.75 GR5
- Qty (2): Spacers
- Qty (2): Conical Washers
- Qty (2): Hex Nuts 1/2-13
- Qty (4): Hex Bolts M14 x 2.00 x 40mm CL10.9
- Qty (4): Lock Washers
- Qty (4): Flat Washers
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type: Weight Distributing
- Max Gross Trailer Weight: 10,000 lbs (4,540 kg)
- Max Tongue Weight: 1,000 lbs (454 kg)
- Hitch Type: Weight Carrying (Ball Mount)
- Max Gross Trailer Weight: 6,000 lbs (2,724 kg)
- Max Tongue Weight: 900 lbs (409 kg)
Manufacturer Notes:
- All vehicles require the OEM bumper.
- Tighten all 1/2 GR5 fasteners to 75 lb-ft (102 N*m) using a torque wrench.
- Tighten all M14 CL10.9 fasteners to 115 lb-ft (156 N*m) using a torque wrench.
- Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
Installation Instructions
Part Numbers:
- 75725
- 87614
- 44668
Wiring Access Location:
- SUV6
Tools Required:
- Wrenches: 7/8", 22mm
- Drill Bits: None
Step-by-Step Instructions:
- Remove the existing M14 bumper bracket bolts from the bottom surface of the frame on both sides and return them to the vehicle owner.
- Raise the hitch into position and align it with the existing weldnuts inside the bumper.
- Install the provided fasteners as shown. Ensure all bolts are secured evenly on both sides.
Hardware List:
- Qty (2): Carriage Bolts 1/2-13 x 1.75 GR5
- Qty (2): Spacers
- Qty (2): Conical Washers
- Qty (2): Hex Nuts 1/2-13
- Qty (4): Hex Bolts M14 x 2.00 x 40mm CL10.9
- Qty (4): Lock Washers
- Qty (4): Flat Washers
Safety Notes:
- Check the hitch frequently to ensure all fasteners and the ball are properly tightened.
- If the hitch is removed, plug all holes in the trunk pan or body panels to prevent water and exhaust fumes from entering.
- Replace any damaged hitch or ball immediately.
- Observe safety precautions when working beneath the vehicle and wear eye protection.
- Do not cut access or attachment holes with a torch.
Specifications:
- Hitch Type: Weight Distributing
- Max Gross Trailer Weight: 10,000 lbs (4,540 kg)
- Max Tongue Weight: 1,000 lbs (454 kg)
- Hitch Type: Weight Carrying (Ball Mount)
- Max Gross Trailer Weight: 6,000 lbs (2,724 kg)
- Max Tongue Weight: 900 lbs (409 kg)
Manufacturer Notes:
- All vehicles require the OEM bumper.
- Tighten all 1/2 GR5 fasteners to 75 lb-ft (102 N·m) using a torque wrench.
- Tighten all M14 CL10.9 fasteners to 115 lb-ft (156 N·m) using a torque wrench.
- Complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5, and SAE J684.
Attention: This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warranty:
For complete warranty instructions, please download the full installation PDF.
Installation Instructions for 7-Way Flat Pin Connector / 4-Flat Combo Adapter Harness
Part Numbers:
- 74682
Tools Required:
- Phillips Head Screwdriver
- Adjustable Wrench
Mounting Bracket Instructions:
- Determine a suitable mounting point on the tow vehicle for the connector or use an existing mount. Ensure the trailer’s wire harness has sufficient length to reach this point.
- Secure the mounting bracket on the rear of the tow vehicle or to the plate attached to the hitch cross tube using the self-tapping screws provided.
- Caution: Do not drill into the hitch cross tube to avoid damage to the hitch or personal injury. Do not drill into any exposed surfaces. Refer to the hitch owner’s manual or instruction sheet for recommendations and limitations.
Socket Instructions:
- Install the 7-way Blade Socket (connector) onto the mounting bracket using the screws and nuts provided.
- Plug the OEM factory-equipped car-end socket harness into the 7-way Blade Car Socket.
- Insert the 4-flat connector into the slot in the bracket.
- Tighten all screws securely.
Safety Notes:
- All connections must be completed to ensure proper functionality. Test and verify the installation using a test light, circuit tester, or trailer.
- Warning: Overloading circuits can cause fires. DO NOT exceed the lower of the towing manufacturer’s rating or:
- Max Right Turn, Left Turn, Stop, and Tail Light Circuits: 7.5 amps
- Max (+) Battery, Reverse, and Electric Brake Circuits: 30 amps
- Consult the vehicle’s owner’s manual and instruction sheet for additional information. Additional fusing may be required.
Technical Support:
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Warning: Improper use or failure to follow instructions may result in property damage, serious injury, or death. Always consult your vehicle and trailer manuals for compatibility and installation guidelines.
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
End of Instructions
Installation Instructions for Electric Trailer Brake Control Wiring Adapter
Part Number: 301500
Tools Required:
- None
Step-by-Step Instructions:
Step 1: Locate the Vehicle’s Electric Junction Box
- Find the black Electric Junction Box inside the vehicle:
- Under the dashboard, left of the steering column, just above the carpet.
- Remove the cover of the Electric Junction Box.
- Locate the connection point for the electric trailer brakes in the top row, second slot from the left.
Step 2: Plug the Brake Control Adapter into the Vehicle Connector
- Plug the brake control adapter into the mating connection point inside the Electric Junction Box.
- Use a circuit tester to verify that battery (+) power is supplied to the adapter.
NOTE:
- Not all vehicles are pre-wired with complete power connections to the battery and/or wiring for electric trailer brakes.
- If power is already supplied, skip to Step 4.
Step 3: Add Power Supply (If Required)
For vehicles with no power supply:
-
Use an Electric Brake Control Wiring Kit and route all wires as described in the wiring kit instructions or as follows:
A. Vehicle Brake Control Feed Wire (Blue):
- Open the vehicle’s hood and locate the black Electrical Center Box on the driver’s side.
- Remove the cover to access the blue brake control feed wire.
- This step may require temporarily removing the vehicle’s support brace.
B. Vehicle Battery (+) Power Supply Wire (Red):
- Locate the red battery (+) power supply wire in the Electrical Center Box.
- Connect the wiring and ensure an in-line fuse or circuit breaker is installed.
- Reinstall the Electrical Center Box cover, lid, and support brace.
Step 4: Connect the Brake Controller
- Plug the brake control adapter into the vehicle’s brake control harness connector.
- Follow the brake control manufacturer’s instructions for wiring and mounting the unit.
Warnings:
- Complete the installation following the brake control manufacturer’s instructions.
- Mount the brake controller securely as directed.
- Perform all test procedures outlined in the brake controller manual.
- Do NOT overload the circuit:
- Maximum capacity: 4 axles / 8 brakes (24 amps)
- Always follow the vehicle manufacturer’s towing and load limits.
Wiring Overview:
- Blue Wire: Brake control feed wire (output to trailer brakes)
- Red Wire: Battery (+) power supply
- Ground: Connects brake controller to vehicle ground
- Stop Lamp Switch (Input): Vehicle braking signal to the brake controller
Final Notes:
- Periodically inspect the connections for tightness and wear.
- Ensure all wires are properly routed away from sharp edges, heat sources, and pinch points.
- Consult the vehicle owner’s manual for additional information regarding towing and electrical connections.
Attention:
This is a summary of the installation procedure. For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
Installation Instructions for Electronic Brake Control
Part Number: N5535
Components of the Brake Control:
- A. Output (Gain) Control
- B. Boost Control
- C. Manual Slide Control
- D. Bracket Mounting Holes
- E. LED Display
Package Contents:
- (1) Brake Control Unit
- (1) Mounting Bracket
- (4) Self-Tapping Mounting Screws (#6 x 3/8”)
- (1) Warranty Card
Tools Required:
- Phillips Screwdriver
- Drill with 1/8” Drill Bit
- Wire Connector Crimp Tool
- Probe-Type Circuit Tester
- Wire Cutter/Stripper
- Assorted End Wrenches
Wiring and Controls:
- Black Wire: Vehicle Power
- Red Wire: Stop Light Switch
- White Wire: Vehicle Ground
- Blue Wire: Trailer Brakes
Installation Steps:
Step 1: Selecting a Mounting Location
- Choose a secure, solid surface that is easily accessible to the driver.
- Ensure the area behind the panel is clear to avoid damage during drilling.
Step 2: Install the Mounting Bracket
- Hold the mounting bracket in the selected position and mark the hole locations.
- Drill holes with a 1/8” drill bit.
- Secure the bracket using (2) self-tapping screws (provided).
- Mount the Brake Control unit into the bracket with the remaining screws.
Adjusting Power to the Trailer Brakes:
- Connect the trailer to the tow vehicle.
- With the engine running, hold the Manual Slide Control fully to the left and set the Output (Gain) Control to approximately 5.0.
- Drive at 25 mph on a level, dry, paved surface.
- Fully apply the Manual Slide Control:
- If the trailer brakes lock up: Decrease the power using the Output/Gain Control.
- If braking is insufficient: Increase the power.
- Repeat until braking is sufficient but just below wheel lock-up.
- Test braking using the brake pedal at low speeds.
Boost Control:
The Boost feature increases braking aggressiveness with three levels:
- b.1: Boost Level 1 – Starts braking at 14% power.
- b.2: Boost Level 2 – Starts braking at 28% power.
- b.3: Boost Level 3 – Highest boost setting for heavy loads.
To Activate Boost:
- Press the Boost Button to display the current level.
- Use the + or - buttons to adjust.
Troubleshooting:
Issue | Cause | Solution |
---|---|---|
No Display | Power or ground wire issue. | Check black and white connections. |
Flashing Display (2/sec) | Overload or short on the brake wire. | Inspect trailer brake wiring. |
Braking Too Aggressive | Output set too high. | Reduce Output/Gain setting. |
No Braking | Output set too low. | Increase Output/Gain setting. |
Blank Display (Idle) | Power-saving mode (after 15 minutes). | Activate the brakes to resume. |
Brake Adjustment Procedure:
- Raise the trailer and secure it with jack stands.
- Remove the cover on the brake backing plate.
- Adjust the brake shoes until the wheel is hard to turn.
- Back off the adjuster slightly until the wheel spins freely with slight drag.
- Repeat for all wheels.
End of Instructions
Installation Instructions for Electronic Brake Control
Part Number: N5535
Components of the Brake Control:
- A. Output (Gain) Control
- B. Boost Control
- C. Manual Slide Control
- D. Bracket Mounting Holes
- E. LED Display
Package Contents:
- (1) Brake Control Unit
- (1) Mounting Bracket
- (4) Self-Tapping Mounting Screws (#6 x 3/8”)
- (1) Warranty Card
Tools Required:
- Phillips Screwdriver
- Drill with 1/8” Drill Bit
- Wire Connector Crimp Tool
- Probe-Type Circuit Tester
- Wire Cutter/Stripper
- Assorted End Wrenches
Wiring and Controls:
- Black Wire: Vehicle Power
- Red Wire: Stop Light Switch
- White Wire: Vehicle Ground
- Blue Wire: Trailer Brakes
Installation Steps:
Step 1: Selecting a Mounting Location
- Choose a secure, solid surface that is easily accessible to the driver.
- Ensure the area behind the panel is clear to avoid damage during drilling.
Step 2: Install the Mounting Bracket
- Hold the mounting bracket in the selected position and mark the hole locations.
- Drill holes with a 1/8” drill bit.
- Secure the bracket using (2) self-tapping screws (provided).
- Mount the Brake Control unit into the bracket with the remaining screws.
Adjusting Power to the Trailer Brakes:
- Connect the trailer to the tow vehicle.
- With the engine running, hold the Manual Slide Control fully to the left and set the Output (Gain) Control to approximately 5.0.
- Drive at 25 mph on a level, dry, paved surface.
- Fully apply the Manual Slide Control:
- If the trailer brakes lock up: Decrease the power using the Output/Gain Control.
- If braking is insufficient: Increase the power.
- Repeat until braking is sufficient but just below wheel lock-up.
- Test braking using the brake pedal at low speeds.
Boost Control:
The Boost feature increases braking aggressiveness with three levels:
- b.1: Boost Level 1 – Starts braking at 14% power.
- b.2: Boost Level 2 – Starts braking at 28% power.
- b.3: Boost Level 3 – Highest boost setting for heavy loads.
To Activate Boost:
- Press the Boost Button to display the current level.
- Use the + or - buttons to adjust.
Troubleshooting:
Issue | Cause | Solution |
---|---|---|
No Display | Power or ground wire issue. | Check black and white connections. |
Flashing Display (2/sec) | Overload or short on the brake wire. | Inspect trailer brake wiring. |
Braking Too Aggressive | Output set too high. | Reduce Output/Gain setting. |
No Braking | Output set too low. | Increase Output/Gain setting. |
Blank Display (Idle) | Power-saving mode (after 15 minutes). | Activate the brakes to resume. |
Brake Adjustment Procedure:
- Raise the trailer and secure it with jack stands.
- Remove the cover on the brake backing plate.
- Adjust the brake shoes until the wheel is hard to turn.
- Back off the adjuster slightly until the wheel spins freely with slight drag.
- Repeat for all wheels.
Warranty Information:
- Limited Lifetime Warranty:
- Covers defects in materials and workmanship.
- Excludes normal wear and tear, misuse, or improper installation.
- For complete warranty information, please download the full installation PDF.
For technical support and assistance, our team of experts is available to help. You can reach our tech support by visiting www.trailerjacks.com or calling 877-869-6690.
For complete installation instructions, including diagrams and detailed information from the manufacturer, please download the full installation PDF.
End of Instructions